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CCD PCB Solder Mask Screen Machine
PCB Mchine

CCD PCB Solder Mask Screen Machine

The machine is specifically designed for solder mask printing on various rigid PCB circuit boards. It uses CCD alignment for automatic deviation calculation, combined with the UVW platform for precise position control, eliminating the need for pinning beds. Any pattern can be used as the target. The frequency conversion drive system continuously controls the stencil lifting and squeegee speed, with separate precision control for the squeegee and doctor blade, ensuring reliable printing results. The micro-adjustment handle for the frame further enhances the printing accuracy.

In combination with Meiding’s self-developed synchronous docking platform and conveyor belt, the system can seamlessly integrate with a tunnel furnace for fully automated line operations. In addition to PCB solder mask printing, it can also print characters and pads, and is compatible with various types of thermosetting inks, photosensitive inks, and UV-curable inks, meeting diverse production needs.

    CCD Alignment System with UVW Platform Micro-Adjustment for Precise Registration

    1. Equipped with a CCD alignment system, the device automatically captures images of any pattern or hole position. The central control system autonomously calculates the deviation, and then the UVW platform, driven by high-precision motors and lead screws, performs micro-adjustments in the X/Y/θ directions to ensure positional error within ±0.02mm.

    2. Each machine is equipped with a frame micro-adjustment handle. The alignment time for changing the stencil takes only 5-10 minutes, offering a simple and efficient process that prevents production delays.

    3. The printing platform's flatness reaches ±0.08mm, with a one-piece cast aluminum structure, ensuring strong printing uniformity.

    CCD PCB Solder Mask Screen Machine (3)
    CCD PCB Solder Mask Screen Machine (2)

    Stable Control Device for Off-Network Speed, No Residual Ink and No Deformation

    1. The stencil lifting and squeegee speed are independently controlled by a frequency conversion drive system, allowing for separate speed adjustments based on printing requirements, offering flexible adaptation to different complexities of circuit patterns and character demands.

    2. The squeegee and doctor blade use a separate precision pressure control system, allowing for flexible adjustment of the ink pressure and angle.

    3. The precision pressure valve controls the instantaneous off-network action, ensuring the printing results are free from residual ink and deformation.

    Fully Automated Printing Mode, Fast and Seamless Operation

    The stencil frame waits in the center position during the printing interval, shortening the motion travel, and increasing the printing speed to 6-10 boards per minute. It is also equipped with multiple safety protections to ensure operator safety.

    CCD PCB Solder Mask Screen Machine (1)

    Mechanical Part

    Machine Name Auto CCD PCB Solder Mask Screen Machine Pickup Type CCD PCB Solder Mask Screen Machine
    Machine Model MDCCD-650 MDCCD-1250 MDCCD-650-Z MDCCD-1250-Z
    Print Area Maximum Print Area:620mm*530mm Minimum Print Area:250mm*220mm Maximum Print Area:1250mm*530mm Minimum Print Area:450mm*280mm Maximum Print Area:620mm*530mm Minimum Print Area:250mm*220mm Maximum Print Area:1250mm*530mm Minimum Print Area:450mm*280mm
    Maximum Frame Size 1100mm*950mm 1700mm*950mm 1100mm*950mm 1700mm*950mm
    Print Speed 8-11 pieces per minute (Depending on the complexity of the circuit) 6-8 pieces per minute (Depending on the complexity of the circuit) 8-10 pieces per minute (Depending on the complexity of the circuit) 6-9 pieces per minute (Depending on the complexity of the circuit)
    Print Thickness 0.6-3.0mm
    Repeat Positioning Accuracy ±0.02mm
    High Of Wipe Mesh 300mm
    Drive Method Geared motors + Variable-frequency Drive + Linear slider
    Security Measures Through-beam light grating + Self-locking air valve
    Loading and Unloading Method Automatic loading and unloading
    Operation System PLC system for easy operation
    Power Supply Three-phase five-wire AC380V 5KW
    Air Supply 0.5MPA-0.7MPA
    Machine Dimension(L*W*H) 4200mm*1300mm*1900mm 5850mm*1800mm*1900mm 1800mm*1400mm*1750mm 3300mm*1400mm*1750mm
    Machine Weight 1200KG 1600KG 730KG 940KG

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