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China MD-6900 Horizontal One-piece Plug-in Machine - High Precision from Top Suppliers and Factory
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China MD-6900 Horizontal One-piece Plug-in Machine - High Precision from Top Suppliers and Factory

Introducing the MD-6900, our advanced second-generation horizontal plug-in machine, developed and manufactured in China to meet the increasing demands of the PCB assembly industry. This cutting-edge equipment is designed to efficiently insert a wide range of 52mm tape-mounted components onto PCB boards, operating seamlessly with programmed software instructions for precise and consistent placement, The MD-6900 utilizes a reliable lead-cutting inward bending fixation method, ensuring that components are securely fixed. With its superior technology, this machine delivers exceptional speed, high precision, and outstanding performance, significantly enhancing production efficiency. Ideal for mass production environments, the MD-6900 optimizes both time and cost, making it a top choice among PCB assembly suppliers and factory settings. Elevate your production capabilities with the MD-6900, your reliable solution for effective and efficient PCB assembly
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    Product Detail

    Fast Feeding System

    The feeding mechanism and insertion gripper on our horizontal plug-in machine are strategically positioned horizontally above the PCB, allowing for smooth and efficient component handling. By utilizing the rapid movement of chain clips, the system facilitates fast and accurate feeding, which reduces production cycle time significantly and boosts overall production efficiency.

    Horizontal One-piece Plug-in Machine (1)
    Horizontal One-piece Plug-in Machine (2)

    Flexible and Precise Motion PCB Fixation Platform

    The fixed PCB platform can move along the X, Y, and Z axes and also rotate within a 360° range along the Z axis.

    The industrial-grade high-definition camera and self-developed visual calibration software form a vision system, which quickly and automatically corrects the deviation between the PCB hole positions and the coordinates entered in the programming. This ensures precise insertion and greatly improves programming efficiency.

    Component Lead Bending Function and Missing Component Detection

    After inserting electronic components onto the PCB, specific tooling can be customized according to customer requirements to bend the component leads in any direction.

    In the case of missing components, the system can detect the missing part and is equipped with a re-insertion function.

    Horizontal One-piece Plug-in Machine (3)

    Mechanical Part

    Machine Model MD-6900
    Insertion Speed 24,000 pieces per unit Power Supply 220V, AC (single-phase), 50/60Hz, 2.0KVA
    Insertion Defects Less than 1000 PPM Power Consumption 1.6KW (energy-efficient)
    Insertion Direction 0-360 degrees, increment of 1 degree Operating Air Pressure 0.6-0.8MPA (Operating air pressure)
    Pin Pitch 5.0-20mm, specially for jumper wire 5.0-25mm Air Consumption 0.2 cubic meters per minute (Air flow rate)
    PCB Size Minimum size: 100mm x 100mm,
    Maximum size: 330mm x 300mm
    (larger sizes can be customized)    		 Ambient Temperature 5-25°C (Operating temperature)
    PCB Thickness 0.79-2.36mm Noise 60 dB (Noise level)
    Component Specifications Maximum body length: 16mm
    Maximum body diameter: 5mm
    Lead diameter: 0.6mm    		 Hole Position Calibration Method Machine Vision System, multi-point MARK visual calibration
    Component Types Horizontal tape-packaged components such as resistors, diodes, transistors, fuses, capacitors, etc., and jumper wire reel feed independently Drive System AC Servo, AC Motor
    Lead Cutting Length 1.2-2.2mm (adjustable) Data Input Method USB interface input (Excel document format)
    Lead Bending Angle 0-35 degrees (adjustable) Control System Chinese user interface (Windows system control platform)
    Number of Feed Stations 10 stations / 20 stations (optional) Component Density 1mm spacing between component bodies, distance between SMD components and holes must be no less than 3mm
    Machine Dimension（L*W*H） 1700 x 2320 x 1593mm (10 stations)
    1700 x 2820 x 1593mm (20 stations)    		 Worktable Operation Mode XY axis direction
    Feed Station Size 500 x 1000 x 1410mm (10 stations) PCB Conveying Method Fully automatic (left to right or right to left)
    Machine Weight 1700KG

    Frequently Asked Questions (FAQ)

    What is the insertion speed of the MD-6900 plug-in machine?
    The MD-6900 horizontal plug-in machine features a high-speed insertion capacity of 24,000 pieces per unit, significantly optimizing production efficiency.
    How does the PCB fixation platform ensure high precision?
    The platform moves along X, Y, and Z axes and rotates 360 degrees. It works alongside an industrial-grade HD camera and self-developed visual calibration software to automatically correct deviations between coordinate entries and actual PCB hole positions.
    What component specifications and types are compatible with this machine?
    It supports horizontal tape-packaged components (resistors, diodes, transistors, fuses, capacitors, etc.) and jumper wire reel feeds. Maximum body length is 16mm, maximum body diameter is 5mm, and lead diameter is 0.6mm.
    Does the machine support lead bending and missing component detection?
    Yes. It features customizable tooling to bend leads in any direction (angle adjustable from 0-35 degrees). It also includes a detection system for missing components with an automatic re-insertion function.
    What are the power and air requirements for operation?
    The machine operates on a 220V, AC single-phase power supply (50/60Hz, 2.0KVA) with an energy-efficient power consumption of 1.6KW. It requires an operating air pressure of 0.6-0.8MPA and an air consumption rate of 0.2 cubic meters per minute.