China MD-6900 Horizontal One-Piece Plug-in Machine - High Precision PCB Assembly from Reliable Suppliers and Factory
Fast Feeding System
The feeding mechanism and insertion gripper on our horizontal plug-in machine are strategically positioned horizontally above the PCB, allowing for smooth and efficient component handling. By utilizing the rapid movement of chain clips, the system facilitates fast and accurate feeding, which reduces production cycle time significantly and boosts overall production efficiency.
Flexible and Precise Motion PCB Fixation Platform
The fixed PCB platform can move along the X, Y, and Z axes and also rotate within a 360° range along the Z axis.
The industrial-grade high-definition camera and self-developed visual calibration software form a vision system, which quickly and automatically corrects the deviation between the PCB hole positions and the coordinates entered in the programming. This ensures precise insertion and greatly improves programming efficiency.
Component Lead Bending Function and Missing Component Detection
After inserting electronic components onto the PCB, specific tooling can be customized according to customer requirements to bend the component leads in any direction.
In the case of missing components, the system can detect the missing part and is equipped with a re-insertion function.
| Machine Model | MD-6900 | ||
| Insertion Speed | 24,000 pieces per unit | Power Supply | 220V, AC (single-phase), 50/60Hz, 2.0KVA |
| Insertion Defects | Less than 1000 PPM | Power Consumption | 1.6KW (energy-efficient) |
| Insertion Direction | 0-360 degrees, increment of 1 degree | Operating Air Pressure | 0.6-0.8MPA (Operating air pressure) |
| Pin Pitch | 5.0-20mm, specially for jumper wire 5.0-25mm | Air Consumption | 0.2 cubic meters per minute (Air flow rate) |
| PCB Size | Minimum size: 100mm x 100mm, Maximum size: 330mm x 300mm (larger sizes can be customized) |
Ambient Temperature | 5-25°C (Operating temperature) |
| PCB Thickness | 0.79-2.36mm | Noise | 60 dB (Noise level) |
| Component Specifications | Maximum body length: 16mm Maximum body diameter: 5mm Lead diameter: 0.6mm |
Hole Position Calibration Method | Machine Vision System, multi-point MARK visual calibration |
| Component Types | Horizontal tape-packaged components such as resistors, diodes, transistors, fuses, capacitors, etc., and jumper wire reel feed independently | Drive System | AC Servo, AC Motor |
| Lead Cutting Length | 1.2-2.2mm (adjustable) | Data Input Method | USB interface input (Excel document format) |
| Lead Bending Angle | 0-35 degrees (adjustable) | Control System | Chinese user interface (Windows system control platform) |
| Number of Feed Stations | 10 stations / 20 stations (optional) | Component Density | 1mm spacing between component bodies, distance between SMD components and holes must be no less than 3mm |
| Machine Dimension（L*W*H） | 1700 x 2320 x 1593mm (10 stations) 1700 x 2820 x 1593mm (20 stations) |
Worktable Operation Mode | XY axis direction |
| Feed Station Size | 500 x 1000 x 1410mm (10 stations) | PCB Conveying Method | Fully automatic (left to right or right to left) |
| Machine Weight | 1700KG | ||
Frequently Asked Questions (FAQ)
Q: What is the insertion speed of the MD-6900 plug-in machine?
The MD-6900 horizontal plug-in machine features a high-speed insertion rate of 24,000 pieces per unit, which significantly reduces production cycle time and boosts efficiency.
Q: How does the machine ensure precise component placement on the PCB?
It utilizes an industrial-grade HD camera and self-developed visual calibration software. This vision system automatically detects and corrects any misalignment between PCB hole coordinates and the programmed coordinates.
Q: What types of electronic components can the machine handle?
It is designed for horizontal tape-packaged components such as resistors, diodes, transistors, fuses, and capacitors, alongside independent jumper wire reel feeding.
Q: Does the system support detection of missing components?
Yes. The system is equipped with missing component detection and features an automatic re-insertion function to maintain high quality and low defect rates.
Q: What are the standard and customizable PCB size limits?
The standard minimum PCB size is 100mm x 100mm, and the maximum is 330mm x 300mm. Larger custom board sizes can be designed upon request.
Q: Is the component lead bending direction customizable?
Yes, specific tooling can be customized to bend the component leads in any direction, with an adjustable lead bending angle of 0-35 degrees.