English
English French German Portuguese Spanish Russian Japanese Korean Arabic Turkish Italian Indonesian Polish Hindi Dutch Malay Persian Thai Vietnamese
Leave Your Message
China MD-6900 Horizontal One-piece Plug-in Machine - High Precision PCB Assembly from Trusted Suppliers & Factory
Hot Products
Horizontal-One-piece-Plug-in-Machine.jpg

China MD-6900 Horizontal One-piece Plug-in Machine - High Precision PCB Assembly from Trusted Suppliers & Factory

Introducing the MD-6900, our company’s state-of-the-art second-generation horizontal one-piece plug-in machine, proudly designed and manufactured in China to cater to the evolving needs of the PCB assembly industry. This advanced machine efficiently inserts a wide range of 52mm tape-mounted components onto PCB boards, operating seamlessly through programmed software instructions to ensure precise and consistent placement, The MD-6900 features a unique lead-cutting inward bending fixation method, providing superior security for component placement. With its cutting-edge technology, this machine delivers exceptional speed, high precision, and outstanding performance, making it a perfect choice for mass production environments. As one of the top suppliers in the market, we prioritize optimizing both time and cost for our clients, Enhance your production efficiency with the MD-6900, the go-to solution for factories aiming to scale their operations without compromising on quality. Experience the difference with our premium product that redefines excellence in PCB assembly
    Contact us
    Product Detail

    Fast Feeding System

    The feeding mechanism and insertion gripper on our horizontal plug-in machine are strategically positioned horizontally above the PCB, allowing for smooth and efficient component handling. By utilizing the rapid movement of chain clips, the system facilitates fast and accurate feeding, which reduces production cycle time significantly and boosts overall production efficiency.

    Horizontal One-piece Plug-in Machine (1)

    Flexible and Precise Motion PCB Fixation Platform

    The fixed PCB platform can move along the X, Y, and Z axes and also rotate within a 360° range along the Z axis.

    The industrial-grade high-definition camera and self-developed visual calibration software form a vision system, which quickly and automatically corrects the deviation between the PCB hole positions and the coordinates entered in the programming. This ensures precise insertion and greatly improves programming efficiency.

    Horizontal One-piece Plug-in Machine (2)

    Component Lead Bending Function and Missing Component Detection

    After inserting electronic components onto the PCB, specific tooling can be customized according to customer requirements to bend the component leads in any direction.

    In the case of missing components, the system can detect the missing part and is equipped with a re-insertion function.

    Horizontal One-piece Plug-in Machine (3)

    Mechanical Part

    Machine Model MD-6900
    Insertion Speed 24,000 pieces per unit Power Supply 220V, AC (single-phase), 50/60Hz, 2.0KVA
    Insertion Defects Less than 1000 PPM Power Consumption 1.6KW (energy-efficient)
    Insertion Direction 0-360 degrees, increment of 1 degree Operating Air Pressure 0.6-0.8MPA (Operating air pressure)
    Pin Pitch 5.0-20mm, specially for jumper wire 5.0-25mm Air Consumption 0.2 cubic meters per minute (Air flow rate)
    PCB Size Minimum size: 100mm x 100mm,
    Maximum size: 330mm x 300mm
    (larger sizes can be customized)    		 Ambient Temperature 5-25°C (Operating temperature)
    PCB Thickness 0.79-2.36mm Noise 60 dB (Noise level)
    Component Specifications Maximum body length: 16mm
    Maximum body diameter: 5mm
    Lead diameter: 0.6mm    		 Hole Position Calibration Method Machine Vision System, multi-point MARK visual calibration
    Component Types Horizontal tape-packaged components such as resistors, diodes, transistors, fuses, capacitors, etc., and jumper wire reel feed independently Drive System AC Servo, AC Motor
    Lead Cutting Length 1.2-2.2mm (adjustable) Data Input Method USB interface input (Excel document format)
    Lead Bending Angle 0-35 degrees (adjustable) Control System Chinese user interface (Windows system control platform)
    Number of Feed Stations 10 stations / 20 stations (optional) Component Density 1mm spacing between component bodies, distance between SMD components and holes must be no less than 3mm
    Machine Dimension（L*W*H） 1700 x 2320 x 1593mm (10 stations)
    1700 x 2820 x 1593mm (20 stations)    		 Worktable Operation Mode XY axis direction
    Feed Station Size 500 x 1000 x 1410mm (10 stations) PCB Conveying Method Fully automatic (left to right or right to left)
    Machine Weight 1700KG

    Frequently Asked Questions

    What is the insertion speed of the MD-6900 plug-in machine?
    The MD-6900 horizontal plug-in machine features an insertion speed of 24,000 pieces per unit.
    How does the vision system improve insertion accuracy?
    The vision system combines an industrial-grade high-definition camera with self-developed visual calibration software to perform multi-point MARK visual calibration. This quickly and automatically corrects deviations between the PCB hole positions and the programmed coordinates, ensuring precise component insertion.
    What component types are compatible with this horizontal plug-in machine?
    It supports horizontal tape-packaged components such as resistors, diodes, transistors, fuses, and capacitors. Additionally, it features an independent jumper wire reel feed.
    What is the lead bending capability of the machine?
    The machine has an adjustable lead bending angle range of 0 to 35 degrees. Specific tooling can be customized to bend component leads in any direction.
    What are the PCB size limits for the MD-6900?
    The minimum standard PCB size is 100mm x 100mm, and the maximum size is 330mm x 300mm. Larger PCB sizes can be customized based on requirements.