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China MD-6900 Horizontal One-piece Plug-in Machine: High-Precision PCB Assembly Supplier & Factory Solution
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China MD-6900 Horizontal One-piece Plug-in Machine: High-Precision PCB Assembly Supplier & Factory Solution

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The MD-6900 is the latest advancement from our factory, showcasing our commitment as a leading China supplier of high-quality assembly solutions. This second-generation horizontal one-piece plug-in machine is meticulously designed to meet the dynamic needs of the PCB assembly industry. It efficiently inserts a wide range of 52mm tape-mounted components onto PCB boards, operating seamlessly using programmed software instructions for precise and consistent placement. Featuring a reliable lead-cutting inward bending fixation method, the MD-6900 ensures that components are securely fixed. With cutting-edge technology at its core, this machine delivers exceptional speed, high precision, and superior performance, making it an ideal choice for mass production environments. Enhance your production efficiency and reduce costs with our MD-6900, a top-tier solution from a trusted factory in China.

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    Product Detail

    Fast Feeding System

    The feeding mechanism and insertion gripper on our horizontal plug-in machine are strategically positioned horizontally above the PCB, allowing for smooth and efficient component handling. By utilizing the rapid movement of chain clips, the system facilitates fast and accurate feeding, which reduces production cycle time significantly and boosts overall production efficiency.

    Horizontal One-piece Plug-in Machine (1)

    Flexible and Precise Motion PCB Fixation Platform

    The fixed PCB platform can move along the X, Y, and Z axes and also rotate within a 360° range along the Z axis.

    The industrial-grade high-definition camera and self-developed visual calibration software form a vision system, which quickly and automatically corrects the deviation between the PCB hole positions and the coordinates entered in the programming. This ensures precise insertion and greatly improves programming efficiency.

    Horizontal One-piece Plug-in Machine (2)

    Component Lead Bending Function and Missing Component Detection

    After inserting electronic components onto the PCB, specific tooling can be customized according to customer requirements to bend the component leads in any direction.

    In the case of missing components, the system can detect the missing part and is equipped with a re-insertion function.

    Horizontal One-piece Plug-in Machine (3)

    Mechanical Specifications

    Machine Model MD-6900
    Insertion Speed 24,000 pieces per unit Power Supply 220V, AC (single-phase), 50/60Hz, 2.0KVA
    Insertion Defects Less than 1000 PPM Power Consumption 1.6KW (energy-efficient)
    Insertion Direction 0-360 degrees, increment of 1 degree Operating Air Pressure 0.6-0.8MPA (Operating air pressure)
    Pin Pitch 5.0-20mm, specially for jumper wire 5.0-25mm Air Consumption 0.2 cubic meters per minute (Air flow rate)
    PCB Size Minimum size: 100mm x 100mm,
    Maximum size: 330mm x 300mm
    (larger sizes can be customized)    		 Ambient Temperature 5-25°C (Operating temperature)
    PCB Thickness 0.79-2.36mm Noise 60 dB (Noise level)
    Component Specifications Maximum body length: 16mm
    Maximum body diameter: 5mm
    Lead diameter: 0.6mm    		 Hole Position Calibration Method Machine Vision System, multi-point MARK visual calibration
    Component Types Horizontal tape-packaged components such as resistors, diodes, transistors, fuses, capacitors, etc., and jumper wire reel feed independently Drive System AC Servo, AC Motor
    Lead Cutting Length 1.2-2.2mm (adjustable) Data Input Method USB interface input (Excel document format)
    Lead Bending Angle 0-35 degrees (adjustable) Control System Chinese user interface (Windows system control platform)
    Number of Feed Stations 10 stations / 20 stations (optional) Component Density 1mm spacing between component bodies, distance between SMD components and holes must be no less than 3mm
    Machine Dimension (L*W*H) 1700 x 2320 x 1593mm (10 stations)
    1700 x 2820 x 1593mm (20 stations)    		 Worktable Operation Mode XY axis direction
    Feed Station Size 500 x 1000 x 1410mm (10 stations) PCB Conveying Method Fully automatic (left to right or right to left)
    Machine Weight 1700KG - -

    Frequently Asked Questions (FAQ)

    What is the insertion speed of the MD-6900 Horizontal Plug-in Machine?
    The machine features a high-speed insertion capacity of up to 24,000 pieces per unit, significantly optimizing production throughput.
    What types of components can be processed by this system?
    It supports horizontal tape-packaged components such as resistors, diodes, transistors, fuses, capacitors, and features independent jumper wire reel feeding.
    How does the machine guarantee precise component insertion?
    Accuracy is maintained using a specialized Machine Vision System utilizing multi-point MARK visual calibration and high-definition cameras to auto-correct coordinate deviations.
    What are the compatible PCB sizes for this machine?
    The platform accommodates standard PCB dimensions from a minimum of 100mm x 100mm to a maximum of 330mm x 300mm. Custom larger sizes can be engineered upon request.
    Does the system detect missing components during operation?
    Yes, the system features an integrated missing component detection sensor and is equipped with an automatic re-insertion function to ensure complete assembly.
    What are the power and air pressure requirements?
    The system operates on a single-phase 220V AC (50/60Hz, 2.0KVA) power supply with a low consumption rate of 1.6KW. The required operating air pressure is 0.6-0.8MPA.