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China PCB AOI Machine: Automated Optical Inspection for Defect Detection - Suppliers & Factory Solutions
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3 PCB AOI Machine MDAOI-1250.jpg
1 PCB AOI Machine MDAOI-7050.jpg
4 PCB AOI Machine MDAOI-1250-C2.jpg
2 PCB AOI Machine MDAOI-7050-C2.jpg

China PCB AOI Machine: Automated Optical Inspection for Defect Detection - Suppliers & Factory Solutions

Introducing our advanced defect detection system designed specifically for identifying circuit defects on various rigid PCB boards post-etching. Manufactured in China, this state-of-the-art equipment incorporates multiple intelligent modules, including automatic loading and unloading, adjustable upper and lower light sources, Gerber file/photo comparison detection, defect coding and marking, and a sophisticated intelligent repair station, As one of the leading suppliers in the industry, we guarantee that our system achieves zero missed detection of serious defects, significantly enhancing both production accuracy and efficiency. This versatile machine can effectively replace six manual inspection positions, allowing a single operator to manage multiple devices simultaneously. Experience the future of highly efficient and intelligent production with our innovative solutions straight from our factory
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    Product Detail

    Dual Mode Selection: Gerber File Comparison and Photo Comparison

    • 1. Gerber File Comparison Mode Supports direct import of Gerber files, utilizing proprietary parsing and AI deep learning for intelligent comparison. The process is easy to operate and quickly mastered.
    • 2. Photo Comparison Mode Allows users to take photos and independently set comparison templates. It supports manual positioning and the ability to mask non-detection areas, providing flexibility to adjust the inspection strictness based on actual settings.
    PCB AOI（Automated Optical Inspection）Machine (1)

    Perfect for Aluminum, Single-Sided, Fiberglass, Acrylic, and All Types of Flat Rigid Substrates

    Independently Select Top and Bottom Light Sources Based on Material Characteristics. The system automatically detects the substrate size and calculates the optimal parameters for image capture, ensuring the best results. It also provides real-time defect detection and comparison with the template.
    PCB AOI（Automated Optical Inspection）Machine (2)

    Share Defect Data with Intelligent Repair Station for Fast Defect Location

    Each device is equipped with an intelligent repair station, sharing defect location data in real-time. Repair technicians can quickly locate defects through coding and on-screen displays, ensuring efficient and precise repairs.
    PCB AOI（Automated Optical Inspection）Machine (3)

    Mechanical Part

    Machine Name PCB AOI Machine PCB AOI Machine (Dual 16K Camera Version)
    Machine Model MDAOI-7050 MDAOI-1250 MDAOI-1500 MDAOI-7050-C2 MDAOI-1250-C2 MDAOI-1500-C2
    Detection Range Maximum size: 700mm*530mm
    Minimum size: 300mm*180mm    		 Maximum size: 1250mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 1500mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 700mm*530mm
    Minimum size: 300mm*180mm    		 Maximum size: 1250mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 1500mm*530mm
    Minimum size: 600mm*180mm
    Customizable Size The board feeding width can be expanded up to 600mm (Customization)
    Scanning Efficiency 6-10 tablets per minute
    (Related to the size and complexity of the PCB template)
    Minimum Line Width Of Detection 0.2mm 0.15mm
    Minimum Line Distance Detection 0.2mm 0.15mm
    Camera Parameter 16K HD cameras Dual 16K HD cameras
    Inspection Defect Types Open circuit, short circuit, nick, protrusion, circuit twist, pinhole, line too thick, line too thin
    Inspection Method Comparison with master image and AI Image Comparison
    Master File Types Gerber File, Acquired Image
    X/Y Platform Driver Screw and AC servo motor drive, PCB fixed, Camera moves in XY direction
    Defect Labeling Method Automatic coding, defect data synchronized with the repair station
    Loading and Unloading Method Automatic loading and unloading
    Light A.O.I Dedicated line-scanning illuminant (Equipped with both top and bottom light sources.)
    Operation System Microsoft Windows 10 64 bit
    Power Supply Two-phase, Three-wire AC220V 3.5KW
    Air Supply 0.5MPA-0.7MPA
    Machine Dimension (L*W*H) 2420mm*2000mm
    *1725mm    		 3530mm*2000mm
    *1725mm    		 4620mm*2000mm
    *1725mm    		 2420mm*2000mm
    *1725mm    		 3530mm*2000mm
    *1725mm    		 4620mm*2000mm
    *1725mm
    Machine Weight 1000KG 1200KG 1400KG 1000KG 1200KG 1400KG

    Frequently Asked Questions

    What comparison modes does the PCB AOI Machine support?

    The machine features a Dual Mode Selection system: Gerber File Comparison Mode (utilizing proprietary parsing and AI deep learning) and Photo Comparison Mode (supporting manual positioning and customizable non-detection masks).

    What types of substrates are compatible with this AOI system?

    This machine is perfect for inspecting aluminum, single-sided, fiberglass, acrylic, and all other types of flat rigid substrates.

    How does the intelligent repair station help in locating defects?

    The AOI machine shares defect location data in real-time with the intelligent repair station. Technicians can instantly locate issues using system coding and on-screen visual displays.

    What types of defects can the machine detect?

    It detects a wide range of defects including open circuits, short circuits, nicks, protrusions, circuit twists, pinholes, lines that are too thick, and lines that are too thin.

    What is the minimum line width and line distance detection limit?

    The standard models have a minimum detection limit of 0.2mm, while the Dual 16K Camera versions can detect down to a minimum line width and distance of 0.15mm.