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China PCB AOI Machine from Leading Suppliers | Automated Optical Inspection Factory for Circuit Defect Detection
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China PCB AOI Machine from Leading Suppliers | Automated Optical Inspection Factory for Circuit Defect Detection

Introducing our advanced defect detection system, meticulously engineered for identifying circuit imperfections on a variety of rigid PCB boards post-etching. This cutting-edge equipment is crafted by leading suppliers in China and features an array of intelligent modules, including automatic loading and unloading, adjustable upper and lower light sources, Gerber file/photo comparison capabilities, defect coding and marking, as well as an intelligent repair station, Our system guarantees zero missed detection of critical defects, tremendously enhancing production accuracy and efficiency. One unit can replace six manual inspection stations, allowing a single operator to oversee multiple devices at once, paving the way for a highly efficient and intelligent manufacturing process. Trust in our factory's expertise to elevate your production standards today
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    Product Detail

    Dual Mode Selection: Gerber File Comparison and Photo Comparison

    • 1. Gerber File Comparison Mode Supports direct import of Gerber files, utilizing proprietary parsing and AI deep learning for intelligent comparison. The process is easy to operate and quickly mastered.
    • 2. Photo Comparison Mode Allows users to take photos and independently set comparison templates. It supports manual positioning and the ability to mask non-detection areas, providing flexibility to adjust the inspection strictness based on actual settings.
    PCB AOI（Automated Optical Inspection）Machine (1)

    Perfect for Aluminum, Single-Sided, Fiberglass, Acrylic, and All Types of Flat Rigid Substrates

    Independently Select Top and Bottom Light Sources Based on Material Characteristics.

    The system automatically detects the substrate size and calculates the optimal parameters for image capture, ensuring the best results. It also provides real-time defect detection and comparison with the template.
    PCB AOI（Automated Optical Inspection）Machine (2)

    Share Defect Data with Intelligent Repair Station for Fast Defect Location

    Each device is equipped with an intelligent repair station, sharing defect location data in real-time. Repair technicians can quickly locate defects through coding and on-screen displays, ensuring efficient and precise repairs.

    PCB AOI（Automated Optical Inspection）Machine (3)

    Mechanical Part

    Machine Name PCB AOI Machine PCB AOI Machine(Dual 16K Camera Version)
    Machine Model MDAOI-7050 MDAOI-1250 MDAOI-1500 MDAOI-7050-C2 MDAOI-1250-C2 MDAOI-1500-C2
    Detection Range Maximum size:700mm*530mm
    Minimum size:300mm*180mm    		 Maximum size:1250mm*530mm
    Minimum size:600mm*180mm    		 Maximum size:1500mm*530mm
    Minimum size:600mm*180mm    		 Maximum size:700mm*530mm
    Minimum size:300mm*180mm    		 Maximum size:1250mm*530mm
    Minimum size:600mm*180mm    		 Maximum size:1500mm*530mm
    Minimum size:600mm*180mm
    Customizable Size Board width expandable up to 600mm(customizable)
    Scanning Efficiency 6-10 tablets per minute
    (Related to the size and complexity of the PCB template)
    Minimum Line Width Of Detection 0.2mm 0.15mm
    Minimum Line Distance Detection 0.2mm 0.15mm
    Camera Parameter 16K HD cameras Dual 16K HD cameras
    Inspection Defect Types OPEN、SH0RT、NICK、PROT、TWIST、PIN、THICK、and THIN.
    Inspection Method Comparison with master image and AI Image
    Master File Types Gerber File、Acquired Image
    X/Y Platform Driver Ball Screw and AC servo drive, fixed camera with PCB moving in XY direction.
    Defect Labeling Method Auto coding with defect data synced to repair station
    Loading and Unloading Method Automatic loading and unloading
    Light A.O.I line-scan light with top & bottom illumination.
    Operation System Microsoft Windows 11 64 bit
    Power Supply AC220V Two-phase, three-wire 3.5KW
    Air Supply 0.5MPA-0.7MPA
    Machine Dimension（L*W*H） 2240mm*2000mm
    *1870mm    		 3260mm*2000mm
    *1870mm    		 4620mm*2000mm
    *1725mm    		 2240mm*2000mm
    *1870mm    		 3260mm*2000mm
    *1870mm    		 4620mm*2000mm
    *1725mm
    Machine Weight 1000KG 1200KG 1400KG 1000KG 1200KG 1400KG

    Frequently Asked Questions (FAQ)

    What comparison modes does the PCB AOI Machine support?
    The machine supports Dual Mode Selection: Gerber File Comparison Mode (which allows direct import of Gerber files with AI deep learning) and Photo Comparison Mode (which allows manual template setup, positioning, and masking of non-detection areas).
    What types of rigid substrates can be inspected by this system?
    The system is perfect for inspecting aluminum, single-sided, fiberglass, acrylic, and all other types of flat rigid substrates.
    How does the machine handle different material characteristics for imaging?
    The system allows independent selection of top and bottom light sources based on material characteristics. It automatically detects the substrate size and calculates the optimal parameters for high-quality image capture.
    What kinds of defects can the PCB AOI Machine detect?
    The machine is designed to detect multiple defect types including OPEN, SHORT, NICK, PROT, TWIST, PIN, THICK, and THIN.
    How does the intelligent repair station assist technicians?
    Each device is synced in real-time with an intelligent repair station. Technicians can quickly locate defects using coding data and on-screen displays, ensuring fast and precise repairs.
    What file formats can be used as the master template?
    The PCB AOI Machine supports both Gerber Files and Acquired Images as master file types for comparison.