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China PCB AOI Machine Suppliers - Automated Optical Inspection for Rigid PCBs | Efficient Factory Solutions
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China PCB AOI Machine Suppliers - Automated Optical Inspection for Rigid PCBs | Efficient Factory Solutions

Introducing our state-of-the-art system designed for detecting circuit defects on various rigid PCB boards after etching. This advanced equipment, ideal for manufacturers in China, integrates multiple intelligent modules, including automatic loading and unloading systems, selectable upper and lower light sources, and Gerber file/photo comparison detection. Additionally, it features defect coding and marking along with an intelligent repair station, Our machine guarantees zero missed detection of serious defects, significantly enhancing production accuracy and efficiency. By replacing six manual inspection positions, it allows a single operator to manage multiple devices simultaneously, facilitating highly efficient and intelligent production in your factory. Partner with us today and elevate your manufacturing processes with superior technology from trusted suppliers in China
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    Product Detail

    Dual Mode Selection: Gerber File Comparison and Photo Comparison

    1. Gerber File Comparison Mode: Supports direct import of Gerber files, utilizing proprietary parsing and AI deep learning for intelligent comparison. The process is easy to operate and quickly mastered.
    2. Photo Comparison Mode: Allows users to take photos and independently set comparison templates. It supports manual positioning and the ability to mask non-detection areas, providing flexibility to adjust the inspection strictness based on actual settings.
    PCB AOI（Automated Optical Inspection）Machine (1)
    PCB AOI（Automated Optical Inspection）Machine (2)

    Perfect for Aluminum, Single-Sided, Fiberglass, Acrylic, and All Types of Flat Rigid Substrates

    Independently Select Top and Bottom Light Sources Based on Material Characteristics: The system automatically detects the substrate size and calculates the optimal parameters for image capture, ensuring the best results. It also provides real-time defect detection and comparison with the template.

    Share Defect Data with Intelligent Repair Station for Fast Defect Location

    Each device is equipped with an intelligent repair station, sharing defect location data in real-time. Repair technicians can quickly locate defects through coding and on-screen displays, ensuring efficient and precise repairs.
    PCB AOI（Automated Optical Inspection）Machine (3)

    Mechanical Part Specifications

    Machine Name PCB AOI Machine PCB AOI Machine (Dual 16K Camera Version)
    Machine Model MDAOI-7050 MDAOI-1250 MDAOI-1500 MDAOI-7050-C2 MDAOI-1250-C2 MDAOI-1500-C2
    Detection Range Maximum size: 700mm*530mm
    Minimum size: 300mm*180mm    		 Maximum size: 1250mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 1500mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 700mm*530mm
    Minimum size: 300mm*180mm    		 Maximum size: 1250mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 1500mm*530mm
    Minimum size: 600mm*180mm
    Customizable Size The board feeding width can be expanded up to 600mm (Customization)
    Scanning Efficiency 6-10 tablets per minute
    (Related to the size and complexity of the PCB template)
    Minimum Line Width Of Detection 0.2mm 0.15mm
    Minimum Line Distance Detection 0.2mm 0.15mm
    Camera Parameter 16K HD cameras Dual 16K HD cameras
    Inspection Defect Types Open circuit, short circuit, nick, protrusion, circuit twist, pinhole, line too thick, line too thin
    Inspection Method Comparison with master image and AI Image Comparison
    Master File Types Gerber File, Acquired Image
    X/Y Platform Driver Screw and AC servo motor drive, PCB fixed, Camera moves in XY direction
    Defect Labeling Method Automatic coding, defect data synchronized with the repair station
    Loading and Unloading Method Automatic loading and unloading
    Light A.O.I Dedicated line-scanning illuminant (Equipped with both top and bottom light sources.)
    Operation System Microsoft Windows 10 64 bit
    Power Supply Two-phase, Three-wire AC220V 3.5KW
    Air Supply 0.5MPA-0.7MPA
    Machine Dimension (L*W*H) 2420mm*2000mm
    *1725mm    		 3530mm*2000mm
    *1725mm    		 4620mm*2000mm
    *1725mm    		 2420mm*2000mm
    *1725mm    		 3530mm*2000mm
    *1725mm    		 4620mm*2000mm
    *1725mm
    Machine Weight 1000KG 1200KG 1400KG 1000KG 1200KG 1400KG

    Frequently Asked Questions (FAQ)

    What comparison modes does the PCB AOI machine support?
    The machine features a Dual Mode Selection system: Gerber File Comparison Mode (which directly imports Gerber files using proprietary parsing and AI deep learning) and Photo Comparison Mode (which allows users to capture photos, set templates, and manually position or mask non-detection areas).
    Which substrates are compatible with this AOI system?
    This system is perfect for inspecting all types of flat rigid substrates, including Aluminum, Single-Sided boards, Fiberglass, Acrylic, and more.
    How does the intelligent repair station help in defect location?
    Each AOI machine is connected to an intelligent repair station that shares defect location data in real-time. Operators and technicians can quickly locate the defects via automatic coding and on-screen displays.
    What is the minimum line width and line distance detection capability?
    For standard models (MDAOI-7050/1250/1500), the minimum line width and distance detection is 0.2mm. For the Dual 16K Camera versions (C2 models), the minimum detection capability is refined to 0.15mm.
    Can the machine accommodate custom PCB sizes?
    Yes. While standard models support maximum widths up to 530mm, the board feeding width can be customized and expanded up to 600mm to meet specific production requirements.
    What types of defect categories can the PCB AOI machine detect?
    The system detects a wide range of defects including open circuits, short circuits, nicks, protrusions, circuit twists, pinholes, lines that are too thick, and lines that are too thin.