China Suppliers Factory Custom Shaped Component Plug-in Machine for Efficient PCB Assembly
Diverse Multi-Group Feeding System for Synchronized Feeding
-
According to customer requirements, the feeding system can be designed and customized for various types of non-standard irregular electronic components. It can automatically feed components packaged in common forms such as bulk, tape, tube, tray, etc. If customers have other packaging requirements, our company can also provide custom design to meet their needs.
-
The system can also be customized with multiple feeding groups, designing several feeding stations to achieve synchronized feeding, thereby improving production efficiency and production cycle time.
-
The feeding system adopts an embedded design, which does not occupy external space. The machine has a high degree of integration, is compact in size, and saves production line space.
Customized Insertion Robot Arm and PCB Alignment System
-
The type of insertion gripper robot arm can be customized according to customer requirements. Different types of grippers, such as electric grippers, pneumatic grippers, suction nozzles, etc., can be designed based on the weight and volume of the electronic components being handled.
-
The PCB alignment platform can move along the X, Y, and Z axes and rotate 360°, allowing the insertion angle to be unrestricted.
-
The vision system is composed of an industrial-grade high-definition camera and self-developed visual calibration software. It quickly and automatically aligns the component leads with the actual PCB holes, achieving high accuracy of up to ±0.02mm to ensure precise insertion.
Component Lead Bending, Reverse Pin Insertion Detection, and Missing Component Detection Functions
-
After component insertion, customized tooling is used for lead bending, saving subsequent bending processes and machine positions, thereby reducing equipment investment.
-
The system features automatic detection and recognition of component polarity to prevent reverse insertion of components.
-
In the case of missing components, the system can detect the missing component and is equipped with a re-insertion function.
Mechanical Part Specifications
| Machine Name | SHAPED COMPONENT PLUG-IN MACHINE | Button Plug-in Machine | CONNECTOR PLUG-IN MACHINE | TERMINAL PLUG-IN MACHINE |
|---|---|---|---|---|
| Machine Model | MD-6700 | MD-6300 | MD-6500 | MD-6600 |
| Component Category | Various types of irregular components | Buttons (Switches) with an outer diameter of 6mm*6mm to 10mm*10mm and stem length ≤ 18mm | Connector: Maximum length of 40mm, maximum width of 13mm, maximum height of 26mm | Terminal: maximum dimensions: 10mm in width, 22mm in height. |
| Insertion Speed | 0.6 seconds per piece | 0.45 seconds per piece | ||
| PCB Loading/Unloading Time | 3 seconds | |||
| Component Packaging Method | Bulk, tube, tape, reel, and tray packaging | Bulk | Bulk/Reel | |
| PCB Size for Loading/Unloading | Maximum 380mm*280mm Minimum 50mm*50mm (customizable for larger sizes) |
|||
| Number of Insertion Heads | Can be configured with 1-6 insertion heads, capable of inserting irregular electronic components of different specifications simultaneously | Can be configured with 1-4 insertion heads, allowing insertion of different sizes of buttons simultaneously | Can be configured with 1-6 insertion heads, allowing insertion of connectors of different specifications simultaneously | Can be configured with 1-4 insertion heads, capable of inserting terminals of different specifications simultaneously. |
| Component Requirements | Pin lead diameter: 0.4-1.2mm | Component leads must not have severe deformation or bending | Pin lead diameter: 0.4-1.2mm | Terminal Thickness Requirement: ≥0.6mm ≤1.2mm Terminal Vertical Deviation: ≤0.8 degrees |
| PCB Requirements | No severe deformation or bending of component leads | The board edge must have positioning holes; component hole diameter should be 0.5mm larger than the component leads | - | - |
| Insertion Direction | Can be set from 0 to 360 degrees, with an increment of 1 degree | |||
| Component Body Distance | Distance between components is 2mm (can be customized for high density) | - | - | - |
| Component Detection Method | Vibration feeder detects the material, and the bottom mold detects the component leads | Each of the four leads can be tested individually | The vibratory bowl performs material inspection | |
| Component Fixing Method | Custom bottom mold lead fixation configured according to customer process requirements | All four leads bend towards the center (can be customized according to requirements) | Two of the leads near the center bend outward and are equipped with detection functionality | customized according to requirements |
| Control System | Self-developed control system, efficient control by industrial computer and motion control card | |||
| Display System | 17-inch color LCD display | |||
| Feeding System | Vibratory Bowl, Feeder | |||
| Motion Accuracy | 0.001mm per pulse | |||
| Motion System | Panasonic Servo Controller, Motor | |||
| Programming Function | Online vision programming, vision calibration, simple EXCEL spreadsheet process | |||
| Data Input | USB interface import, manual data entry | |||
| Communication Interface | RS-232C | |||
| Power Supply | Single-phase 220V/AC, 50/60Hz, 2KVA | |||
| Air Pressure | 5-6 kg/cm² | |||
| Noise | <75db | |||
| Ambient Temperature | 10℃-30℃ | |||
| Ambient Humidity | 30%-70% | |||
| Air Consumption | 0.63 m³/min | |||
| Machine Dimension (L*W*H) | 1950mm*1200mm*1530mm | 1650mm*1200mm*1530mm | 1950mm*1200mm*1530mm | 1950mm*1200mm*1530mm |
| Machine Weight | 1500kg | |||
Frequently Asked Questions (FAQ)
What packaging methods does the feeding system support?
The feeding system supports various packaging methods, including bulk, tube, tape, reel, and tray packaging. It can also be custom-designed to meet other specific packaging requirements of customers.
What is the insertion accuracy of the vision alignment system?
The vision system, composed of an industrial-grade HD camera and self-developed calibration software, achieves a high alignment and insertion accuracy of up to ±0.02mm.
Can the machine detect component polarity and missing components?
Yes. The system automatically detects and recognizes component polarity to prevent reverse insertion. It also features missing component detection and is equipped with an automatic re-insertion function.
What are the insertion speeds of the different machine models?
The MD-6700 model has an insertion speed of 0.6 seconds per piece, while the MD-6300, MD-6500, and MD-6600 models operate at a faster speed of 0.45 seconds per piece.
How does the component lead bending function benefit production?
By utilizing customized tooling for lead bending immediately after insertion, the system eliminates subsequent bending processes and extra machine positions, thereby reducing equipment investment and saving production space.
Is the insertion direction restricted during operation?
No, the insertion direction is unrestricted. The PCB alignment platform can rotate 360 degrees, allowing the insertion angle to be programmed from 0 to 360 degrees with a precise increment of 1 degree.