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China Suppliers Factory for CCD PCB Solder Mask Screen Printing Machine with Automatic Alignment
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China Suppliers Factory for CCD PCB Solder Mask Screen Printing Machine with Automatic Alignment

Introducing our state-of-the-art solder mask printing machine, expertly engineered for precise application on rigid PCB circuit boards. This advanced equipment features CCD alignment technology for automatic deviation calculation and utilizes a UVW platform for unparalleled position control, eliminating the need for pinning beds. Capable of printing any desired pattern, this machine offers a frequency conversion drive system that consistently manages stencil lifting and squeegee speed. With separate precision controls for both the squeegee and doctor blade, it guarantees dependable printing results. Additionally, our micro-adjustment handle for the frame enhances overall printing accuracy, Developed by Meiding, this machine seamlessly integrates with our proprietary synchronous docking platform and conveyor belt, enabling fully automated line operations when connected to a tunnel furnace. Ideal for PCB solder mask printing, it also supports the printing of characters and pads while being compatible with various thermosetting inks, photosensitive inks, and UV-curable inks. As a leading China supplier, our factory is dedicated to meeting diverse production needs and providing high-quality solutions for your printing requirements

    CCD Alignment System with UVW Platform Micro-Adjustment for Precise Registration

    • Equipped with a CCD alignment system, the device automatically captures images of any pattern or hole position. The central control system autonomously calculates the deviation, and then the UVW platform, driven by high-precision motors and lead screws, performs micro-adjustments in the X/Y/θ directions to ensure positional error within ±0.02mm.
    • Each machine is equipped with a frame micro-adjustment handle. The alignment time for changing the stencil takes only 5-10 minutes, offering a simple and efficient process that prevents production delays.
    • The printing platform's flatness reaches ±0.08mm, with a one-piece cast aluminum structure, ensuring strong printing uniformity.
    CCD PCB Solder Mask Screen Machine (3)

    Stable Control Device for Off-Network Speed, No Residual Ink and No Deformation

    • The stencil lifting and squeegee speed are independently controlled by a frequency conversion drive system, allowing for separate speed adjustments based on printing requirements, offering flexible adaptation to different complexities of circuit patterns and character demands.
    • The squeegee and doctor blade use a separate precision pressure control system, allowing for flexible adjustment of the ink pressure and angle.
    • The precision pressure valve controls the instantaneous off-network action, ensuring the printing results are free from residual ink and deformation.
    CCD PCB Solder Mask Screen Machine (2)

    Fully Automated Printing Mode, Fast and Seamless Operation

    The stencil frame waits in the center position during the printing interval, shortening the motion travel, and increasing the printing speed to 6-10 boards per minute. It is also equipped with multiple safety protections to ensure operator safety.

    CCD PCB Solder Mask Screen Machine (1)

    Mechanical Part

    Machine Name Auto CCD PCB Solder Mask Screen Machine Pickup Type CCD PCB Solder Mask Screen Machine
    Machine Model MDCCD-650 MDCCD-1250 MDCCD-650-Z MDCCD-1250-Z
    Print Area Maximum Print Area:620mm*530mm
    Minimum Print Area:250mm*220mm
    Maximum Print Area:1250mm*530mm
    Minimum Print Area:450mm*280mm
    Maximum Print Area:620mm*530mm
    Minimum Print Area:250mm*220mm
    Maximum Print Area:1250mm*530mm
    Minimum Print Area:450mm*280mm
    Maximum Frame Size 1100mm*950mm 1700mm*950mm 1100mm*950mm 1700mm*950mm
    Print Speed 8-11 pieces per minute
    (Depending on the complexity of the circuit)
    6-8 pieces per minute
    (Depending on the complexity of the circuit)
    8-10 pieces per minute
    (Depending on the complexity of the circuit)
    6-9 pieces per minute
    (Depending on the complexity of the circuit)
    Print Thickness 0.6-3.0mm
    Repeat Positioning Accuracy ±0.02mm
    High Of Wipe Mesh 300mm
    Drive Method Geared motors + Variable-frequency Drive + Linear slider
    Security Measures Through-beam light grating + Self-locking air valve
    Loading and Unloading Method Automatic loading and unloading
    Operation System PLC system for easy operation
    Power Supply Three-phase five-wire AC380V 5KW
    Air Supply 0.5MPA-0.7MPA
    Machine Dimension (L*W*H) 4200mm*1300mm*1900mm 5850mm*1800mm*1900mm 1800mm*1400mm*1750mm 3300mm*1400mm*1750mm
    Machine Weight 1200KG 1600KG 730KG 940KG

    Frequently Asked Questions

    What is the alignment accuracy of the CCD system?

    The machine uses a high-precision CCD alignment system and a UVW platform driven by motors and lead screws, performing micro-adjustments in X/Y/θ directions to ensure a repeat positioning accuracy within ±0.02mm.

    How long does it take to change the stencil frame?

    Thanks to the integrated frame micro-adjustment handle, alignment when changing the stencil takes only 5 to 10 minutes, making the transition simple and highly efficient.

    How does the machine prevent residual ink and deformation?

    A precision pressure valve controls the instantaneous off-network action, while a separate pressure control system manages the squeegee and doctor blade. This prevents ink residues and deformation on circuit patterns.

    What is the typical printing speed of these machines?

    In fully automated printing mode, the stencil frame waits in the center position to shorten motion travel. The printing speed ranges between 6 to 11 pieces per minute, depending on the machine model and circuit complexity.

    What safety features are integrated into the machine?

    The machine is built with operator safety in mind, featuring advanced security measures including a through-beam light grating system and a self-locking air valve.