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China Suppliers Factory for CCD PCB Solder Mask Screen Printing Machine with Automatic Alignment System
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1-CCD PCB Solder Mask Screen Machine MDCCD-1250.jpg
3-CCD PCB Solder Mask Screen Machine MDCCD-650.jpg
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4-Pickup Type CCD PCB Solder Mask Screen Machine MDCCD-1250-Z.jpg
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China Suppliers Factory for CCD PCB Solder Mask Screen Printing Machine with Automatic Alignment System

Introducing our advanced solder mask printing machine, specifically engineered for precise application on various rigid PCB circuit boards. This cutting-edge equipment utilizes CCD alignment technology for automatic deviation calculation, paired with a UVW platform that ensures meticulous position control, thus eliminating the need for pinning beds. It allows any pattern to be utilized as the target, making it highly versatile for different production requirements, Our frequency conversion drive system provides continuous adjustments to both stencil lifting and squeegee speed, with dedicated precision control for the squeegee and doctor blade, guaranteeing consistent and reliable printing outcomes. The micro-adjustment handle for the frame further enhances accuracy, ensuring optimal performance, Designed with efficiency in mind, this machine incorporates Meiding's innovative synchronous docking platform and conveyor belt, enabling seamless integration with a tunnel furnace for fully automated production lines. Beyond PCB solder mask printing, this machine is capable of printing characters and pads and supports a variety of materials, including thermosetting inks, photosensitive inks, and UV-curable inks, As a leading factory in China and a trusted supplier, we are committed to meeting diverse production needs with high-quality solutions that enhance your manufacturing capabilities
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    Product Detail

    CCD Alignment System with UVW Platform Micro-Adjustment for Precise Registration

    • Equipped with a CCD alignment system, the device automatically captures images of any pattern or hole position. The central control system autonomously calculates the deviation, and then the UVW platform, driven by high-precision motors and lead screws, performs micro-adjustments in the X/Y/θ directions to ensure positional error within ±0.02mm.

    • Each machine is equipped with a frame micro-adjustment handle. The alignment time for changing the stencil takes only 5-10 minutes, offering a simple and efficient process that prevents production delays.

    • The printing platform's flatness reaches ±0.08mm, with a one-piece cast aluminum structure, ensuring strong printing uniformity.

    CCD PCB Solder Mask Screen Machine (3)

    Stable Control Device for Off-Network Speed, No Residual Ink and No Deformation

    • The stencil lifting and squeegee speed are independently controlled by a frequency conversion drive system, allowing for separate speed adjustments based on printing requirements, offering flexible adaptation to different complexities of circuit patterns and character demands.

    • The squeegee and doctor blade use a separate precision pressure control system, allowing for flexible adjustment of the ink pressure and angle.

    • The precision pressure valve controls the instantaneous off-network action, ensuring the printing results are free from residual ink and deformation.

    CCD PCB Solder Mask Screen Machine (2)

    Fully Automated Printing Mode, Fast and Seamless Operation

    The stencil frame waits in the center position during the printing interval, shortening the motion travel, and increasing the printing speed to 6-10 boards per minute. It is also equipped with multiple safety protections to ensure operator safety.

    CCD PCB Solder Mask Screen Machine (1)

    Mechanical Part

    Machine Name Auto CCD PCB Solder Mask Screen Machine Pickup Type CCD PCB Solder Mask Screen Machine
    Machine Model MDCCD-650 MDCCD-1250 MDCCD-650-Z MDCCD-1250-Z
    Print Area Maximum Print Area：620mm*530mm
    Minimum Print Area：250mm*220mm    		 Maximum Print Area：1250mm*530mm
    Minimum Print Area：450mm*280mm    		 Maximum Print Area：620mm*530mm
    Minimum Print Area：250mm*220mm    		 Maximum Print Area：1250mm*530mm
    Minimum Print Area：450mm*280mm
    Maximum Frame Size 1100mm*950mm 1700mm*950mm 1100mm*950mm 1700mm*950mm
    Print Speed 8-11 pieces per minute
    (Depending on the complexity of the circuit)    		 6-8 pieces per minute
    (Depending on the complexity of the circuit)    		 8-10 pieces per minute
    (Depending on the complexity of the circuit)    		 6-9 pieces per minute
    (Depending on the complexity of the circuit)
    Print Thickness N/A 0.6-3.0mm
    Repeat Positioning Accuracy ±0.02mm
    High Of Wipe Mesh 300mm
    Drive Method Geared motors + Variable-frequency Drive + Linear slider
    Security Measures Through-beam light grating + Self-locking air valve
    Loading and Unloading Method Automatic loading and unloading
    Operation System PLC system for easy operation
    Power Supply Three-phase five-wire AC380V 5KW
    Air Supply 0.5MPA-0.7MPA
    Machine Dimension（L*W*H） 4200mm*1300mm*1900mm 5850mm*1800mm*1900mm 1800mm*1400mm*1750mm 3300mm*1400mm*1750mm
    Machine Weight 1200KG 1600KG 730KG 940KG

    Frequently Asked Questions

    QWhat is the positioning accuracy of the CCD alignment system?

    The system features a repeat positioning accuracy of ±0.02mm. It achieves this by automatically capturing images of pattern or hole positions and using a UVW platform driven by high-precision motors to perform micro-adjustments in the X/Y/θ directions.

    QHow long does it take to align the stencil during a changeover?

    Thanks to the integrated frame micro-adjustment handle, the alignment process when changing the stencil is quick and efficient, taking only 5 to 10 minutes to complete.

    QWhat is the printing speed of these CCD screen printing machines?

    Depending on the specific model and the complexity of the circuit pattern, printing speeds range from 6 to 11 pieces per minute. For example, the MDCCD-650 model can print 8-11 pieces per minute.

    QHow does the machine prevent residual ink and deformation during off-network action?

    The machine utilizes a precision pressure valve to control the instantaneous off-network action, combined with a separate pressure control system for the squeegee and doctor blade to ensure clean results without residual ink or deformation.

    QWhat safety measures are implemented in these machines?

    To ensure operator safety, the machines are built with multiple protection systems, including a through-beam light grating and a self-locking air valve system.