English
English French German Portuguese Spanish Russian Japanese Korean Arabic Turkish Italian Indonesian Polish Hindi Dutch Malay Persian Thai Vietnamese
Leave Your Message
China Suppliers Shaped Component Plug-in Machine for Irregular Electronic Components - High Precision Factory Solution
Hot Products
Shaped-Component-Plug-in-Machine-(1).jpg
Shaped-Component-Plug-in-Machine-(2).jpg
Shaped-Component-Plug-in-Machine-(3).jpg
Shaped-Component-Plug-in-Machine-(4).jpg

China Suppliers Shaped Component Plug-in Machine for Irregular Electronic Components - High Precision Factory Solution

,

The Shaped Component Plug-in Machine is engineered to automatically place a variety of non-standard, irregular-shaped electronic components onto printed circuit boards (PCBs) in line with the specific requirements of different electronic circuit board products and pre-set programs. As a leading manufacturer in China, we provide customized solutions tailored to the weight and volume of non-standard components used by client companies. Our machine boasts versatile gripping and feeding systems that enhance efficiency. Additionally, it features corner fixation and inspection capabilities, ensuring diversified, high-speed, high-precision, and stable insertion processes. This advanced technology not only boosts production rates but also supports intelligent manufacturing. Partner with us, a trusted factory and supplier, to elevate your production capabilities.

,
    Contact us
    Product Detail

    Diverse Multi-Group Feeding System for Synchronized Feeding

    • According to customer requirements, the feeding system can be designed and customized for various types of non-standard irregular electronic components. It can automatically feed components packaged in common forms such as bulk, tape, tube, tray, etc. If customers have other packaging requirements, our company can also provide custom design to meet their needs.

    • The system can also be customized with multiple feeding groups, designing several feeding stations to achieve synchronized feeding, thereby improving production efficiency and production cycle time.

    • The feeding system adopts an embedded design, which does not occupy external space. The machine has a high degree of integration, is compact in size, and saves production line space.

    Shaped Component Plug-in Machine (1)

    Customized Insertion Robot Arm and PCB Alignment System

    • The type of insertion gripper robot arm can be customized according to customer requirements. Different types of grippers, such as electric grippers, pneumatic grippers, suction nozzles, etc., can be designed based on the weight and volume of the electronic components being handled.

    • The PCB alignment platform can move along the X, Y, and Z axes and rotate 360°, allowing the insertion angle to be unrestricted.

    • The vision system is composed of an industrial-grade high-definition camera and self-developed visual calibration software. It quickly and automatically aligns the component leads with the actual PCB holes, achieving high accuracy of up to ±0.02mm to ensure precise insertion.

    Shaped Component Plug-in Machine (2)

    Component Lead Bending, Reverse Pin Insertion Detection, and Missing Component Detection Functions

    • After component insertion, customized tooling is used for lead bending, saving subsequent bending processes and machine positions, thereby reducing equipment investment.

    • The system features automatic detection and recognition of component polarity to prevent reverse insertion of components.

    • In the case of missing components, the system can detect the missing component and is equipped with a re-insertion function.

    Shaped Component Plug-in Machine (3)

    Mechanical Part Specifications

    Machine Name SHAPED COMPONENT PLUG-IN MACHINE Button Plug-in Machine CONNECTOR PLUG-IN MACHINE TERMINAL PLUG-IN MACHINE
    Machine Model MD-6700 MD-6300 MD-6500 MD-6600
    Component Category Various types of irregular components Buttons (Switches) with outer dia. 6x6mm to 10x10mm, stem length ≤ 18mm Connector: Max length 40mm, max width 13mm, max height 26mm Terminal: Max dimensions: 10mm width, 22mm height
    Insertion Speed 0.6 seconds per piece 0.45 seconds per piece
    PCB Loading/Unloading Time 3 seconds
    Component Packaging Method Bulk, tube, tape, reel, and tray packaging Bulk Bulk/Reel
    PCB Size for Loading/Unloading Maximum 380mm * 280mm
    Minimum 50mm * 50mm (customizable for larger sizes)
    Number of Insertion Heads Configurable with 1-6 heads, inserting irregular components simultaneously Configurable with 1-4 heads, inserting different button sizes simultaneously Configurable with 1-6 heads, inserting different connector specs simultaneously Configurable with 1-4 heads, inserting different terminal specs simultaneously
    Component Requirements Pin lead diameter: 0.4-1.2mm Component leads must not have severe deformation or bending Pin lead diameter: 0.4-1.2mm Terminal Thickness: ≥0.6mm ≤1.2mm
    Vertical Deviation: ≤0.8 degrees
    PCB Requirements No severe deformation or bending of component leads Board edge must have positioning holes; hole dia. 0.5mm larger than leads - -
    Insertion Direction 0 to 360 degrees, increment of 1 degree
    Component Body Distance Distance between components is 2mm (customizable for high density) - - -
    Component Detection Method Vibration feeder detects material; bottom mold detects leads Each of 4 leads tested individually Vibratory bowl performs material inspection
    Component Fixing Method Custom bottom mold lead fixation according to process requirements All four leads bend towards center (customizable) Two leads near center bend outward with detection function Customized according to requirements
    Control System Self-developed system, efficient industrial computer & motion control card
    Display System 17-inch color LCD display
    Feeding System Vibratory Bowl, Feeder
    Motion Accuracy 0.001mm per pulse
    Motion System Panasonic Servo Controller, Motor
    Programming Function Online vision programming, vision calibration, simple EXCEL process
    Data Input USB interface import, manual data entry
    Communication Interface RS-232C
    Power Supply Single-phase 220V/AC, 50/60Hz, 2KVA
    Air Pressure 5-6 kg/cm²
    Noise <75db
    Ambient Temp / Humidity Temp: 10℃-30℃ | Humidity: 30%-70%
    Air Consumption 0.63 m³/min
    Machine Dimension (L*W*H) 1950mm*1200mm*1530mm 1650mm*1200mm*1530mm 1950mm*1200mm*1530mm 1950mm*1200mm*1530mm
    Machine Weight 1500kg

    Frequently Asked Questions (FAQ)

    What component packaging forms are supported by the feeding system?
    The automated feeding system supports common packaging forms including bulk, tape, tube, reel, and tray formats. Custom feeding designs can also be tailored to meet non-standard component requirements.
    How precise is the PCB visual alignment system?
    Equipped with an industrial-grade HD camera and visual calibration software, the system aligns component leads with PCB holes at a high insertion accuracy of up to ±0.02mm.
    Can the machine detect missing or incorrectly oriented components?
    Yes, the system features automatic polarity detection to prevent reverse insertion, as well as real-time missing component detection paired with an automatic re-insertion function.
    What types of robot arm grippers can be customized?
    Grippers can be customized based on component weight and dimensions using options such as electric grippers, pneumatic grippers, or vacuum suction nozzles.
    What is the average insertion speed of the machine?
    Depending on the machine model and component complexity, insertion speed ranges between 0.45 to 0.6 seconds per piece, with a fast PCB loading/unloading cycle time of only 3 seconds.