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China Vertical Plug-in Machine: High-Speed PCB Component Insertion from Leading Suppliers & Factory
Flexible Setup of Insertion Gripper Quantity and Position
- Our vertical insertion machine can be configured with multiple insertion grippers and a variety of gripper types according to the customer's actual production needs.
- It also allows for the configuration and setting of a corresponding number of material supply belts, maximizing the fulfillment of customer production demands and optimizing the factory layout.
- The PCB positioning platform is driven by a servo motor, which allows for movement along the X, Y, and Z axes and rotation within a 0–360° angle range, providing faster and more precise response.
Intelligent Track Conveyor Board Delivery System
- All vertical insertion machines can realize automatic or manual board placement functions.
- The automatic board placement function allows for the timely transfer of PCBs based on the production status, reducing waiting time.
Fast Insertion Speed with Stable Operation
- 0.3 seconds per piece, using Panasonic AC servo drive, offering high speed, low noise, and stable motion.
- The robust and reliable frame structure easily overcomes the torque generated by the high-speed motion of the servo motor, resulting in low machine noise, high stability, and significantly increased durability.
Mechanical Specifications
| Machine Model | MD-6800 | ||
| Insertion Speed | 22,000 points per hour (theoretical speed) | Noise | 75 dB |
| Insertion Direction | 0-360 degrees, increment of 1 degree | Calibration Method | Machine Vision System |
| Pin Pitch | 2.5/5.0mm or (2.5/3.5/5.0mm) or 2.5/5.0/7.5/10.0mm | Drive System | AC Servo / AC Motor |
| PCB Size | Maximum size: 400mm x 350mm Minimum size: 50mm x 50mm |
Software Format | Excel document format. USB interface input |
| PCB Thickness | 0.79-2.36mm | Programming Mode | Manual programming, offline programming |
| PCB Loading Height | 900±20mm | Control System | Chinese user interface (Windows system control platform) LCD display |
| Component Specifications | Standard: Maximum component height 20mm, maximum diameter 10mm. (Customizable to maximum height 22.5mm, maximum diameter 13mm) | Control System | Automatic |
| Component Types | Standard vertical taped packaged electronic components such as capacitors, transistors, and triodes | PCB Loading Direction | Left to right or right to left (optional) |
| Lead Cutting Length | 1.5±0.25mm | Component Density | High-density insertion method |
| Insertion Angle | 15-35 degrees | Automatic Feed Replenishment | Self-developed automatic replenishment function |
| Power Supply | 220V AC (single-phase), 50/60Hz | Feeding Configuration | 10/20 stations |
| Power Consumption | 1.5kW (energy-efficient) | Machine Dimension (L*W*H) | 1990mm*1800mm*1550mm |
| Operating Air Pressure | 0.6MPA | Machine Weight | Approx. 1500KG |
| Air Flow Rate | 0.3 cubic meters per minute | Feed/Lead Cutting | High-speed solenoid valve, base lift and rotation servo motor, one-way cutting, fast speed, low noise |
| Environmental Conditions | 5-25°C | User Interface | Various parameter settings can replace mechanical adjustments, program creation and editing are simple and easy to understand, reducing the operator training time. |
Frequently Asked Questions
Q:What is the insertion speed of the MD-6800 vertical insertion machine?
The MD-6800 vertical insertion machine features a theoretical speed of 22,000 points per hour, averaging approximately 0.3 seconds per piece. It uses a Panasonic AC servo drive for high-speed, stable, and low-noise motion.
Q:Can the number and position of the insertion grippers be configured?
Yes, the machine offers flexible setup. It can be configured with multiple insertion grippers and a variety of gripper types according to your actual production needs. The number of material supply belts can also be configured accordingly.
Q:What are the PCB size and thickness specifications supported by this machine?
The machine supports a maximum PCB size of 400mm x 350mm and a minimum size of 50mm x 50mm. The compatible PCB thickness ranges from 0.79mm to 2.36mm.
Q:What types of electronic components can the vertical plug-in machine process?
It processes standard vertical taped packaged electronic components such as capacitors, transistors, and triodes. The standard setup supports a maximum component height of 20mm and a maximum diameter of 10mm (customizable up to 22.5mm height and 13mm diameter).
Q:What are the power and air supply requirements?
The machine operates on a single-phase 220V AC (50/60Hz) power supply with an energy-efficient power consumption of 1.5kW. The required operating air pressure is 0.6MPA with an air flow rate of 0.3 cubic meters per minute.
Q:How is the programming and user interface managed?
The system supports both manual and offline programming using Excel document formats via USB interface input. It features a Windows-based control platform with a Chinese user interface and LCD display, making parameter settings and program editing simple.