China Vertical Plug-in Machine | High-Speed PCB Insertion from Leading Suppliers and Factory
Flexible Setup of Insertion Gripper Quantity and Position
- Our vertical insertion machine can be configured with multiple insertion grippers and a variety of gripper types according to the customer's actual production needs.
- It also allows for the configuration and setting of a corresponding number of material supply belts, maximizing the fulfillment of customer production demands and optimizing the factory layout.
- The PCB positioning platform is driven by a servo motor, which allows for movement along the X, Y, and Z axes and rotation within a 0–360° angle range, providing faster and more precise response.
Intelligent Track Conveyor Board Delivery System
- All vertical insertion machines can realize automatic or manual board placement functions.
- The automatic board placement function allows for the timely transfer of PCBs based on the production status, reducing waiting time.
Fast Insertion Speed with Stable Operation
- 0.3 seconds per piece, using Panasonic AC servo drive, offering high speed, low noise, and stable motion.
- The robust and reliable frame structure easily overcomes the torque generated by the high-speed motion of the servo motor, resulting in low machine noise, high stability, and significantly increased durability.
Mechanical Part Specifications
| Machine Model | MD-6800 | ||
| Insertion Speed | 22,000 points per hour (theoretical speed) | Noise | 75 dB |
| Insertion Direction | 0-360 degrees, increment of 1 degree | Calibration Method | Machine Vision System |
| Pin Pitch | 2.5/5.0mm or (2.5/3.5/5.0mm) or 2.5/5.0/7.5/10.0mm | Drive System | AC Servo / AC Motor |
| PCB Size | Maximum size: 400mm x 350mm Minimum size: 50mm x 50mm |
Software Format | Excel document format. USB interface input |
| PCB Thickness | 0.79-2.36mm | Programming Mode | Manual programming, offline programming |
| PCB Loading Height | 900±20mm | Control System | Chinese user interface (Windows system control platform) LCD display |
| Component Specifications | Standard: Maximum component height 20mm, maximum diameter 10mm. (Customizable to maximum height 22.5mm, maximum diameter 13mm) | Control System | Automatic |
| Component Types | Standard vertical taped packaged electronic components such as capacitors, transistors, and triodes | PCB Loading Direction | Left to right or right to left (optional) |
| Lead Cutting Length | 1.5±0.25mm | Component Density | High-density insertion method |
| Insertion Angle | 15-35 degrees | Automatic Feed Replenishment | Self-developed automatic replenishment function |
| Power Supply | 220V AC (single-phase), 50/60Hz | Feeding Configuration | 10/20 stations |
| Power Consumption | 1.5kW (energy-efficient) | Machine Dimension（L*W*H） | 1990mm*1800mm*1550mm |
| Operating Air Pressure | 0.6MPA | Machine Weight | Approx. 1500KG |
| Air Flow Rate | 0.3 cubic meters per minute | Feed/Lead Cutting | High-speed solenoid valve, base lift and rotation servo motor, one-way cutting, fast speed, low noise |
| Environmental Conditions | 5-25°C | User Interface | Various parameter settings can replace mechanical adjustments, program creation and editing are simple and easy to understand, reducing the operator training time. |
Frequently Asked Questions (FAQ)
Q1: How flexible is the gripper configuration on the vertical insertion machine?
A: The machine offers high flexibility by allowing configuration with multiple insertion grippers and various gripper types based on your actual production needs. It also supports corresponding material supply belts to optimize your factory layout.
Q2: What are the capabilities of the PCB positioning platform?
A: The PCB positioning platform is driven by a high-precision servo motor. It supports movement along the X, Y, and Z axes and allows for 0–360° rotation (with increments of 1 degree) for faster and more precise responses.
Q3: Does the system support automatic board delivery?
A: Yes. The intelligent track conveyor board delivery system supports both automatic and manual board placement. The automatic function transfers PCBs timely according to production status, significantly reducing waiting time.
Q4: What is the insertion speed and driving capability of the MD-6800 model?
A: The MD-6800 features a fast insertion speed of 0.3 seconds per piece, reaching a theoretical speed of 22,000 points per hour. It is driven by a Panasonic AC servo system, ensuring low noise, high stability, and durability.
Q5: What sizes and thicknesses of PCBs are compatible with this machine?
A: The machine accommodates PCB sizes from a minimum of 50mm x 50mm up to a maximum of 400mm x 350mm, with a compatible PCB thickness range of 0.79mm to 2.36mm.
Q6: What types of electronic components can be processed?
A: It is designed for standard vertical taped packaged electronic components such as capacitors, transistors, and triodes. The standard setup supports components up to 20mm in height and 10mm in diameter, customizable up to 22.5mm height and 13mm diameter.