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China Vertical Plug-in Machine Suppliers | High-Speed PCB Insertion Factory with Precision and Stability
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China Vertical Plug-in Machine Suppliers | High-Speed PCB Insertion Factory with Precision and Stability

The vertical plug-in machine from a leading China supplier is designed to automatically insert a variety of standard tape-mounted vertical components onto printed circuit boards (PCBs). This innovative factory equipment operates based on a predefined program tailored to meet diverse product requirements. With advanced lead-cutting fixation and detection functions, it ensures high-speed, high-precision, and high-stability insertion performance, making it an ideal choice for manufacturers seeking efficiency and reliability in their production processes
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    Product Detail

    Flexible Setup of Insertion Gripper Quantity and Position

    • Our vertical insertion machine can be configured with multiple insertion grippers and a variety of gripper types according to the customer's actual production needs.
    • It also allows for the configuration and setting of a corresponding number of material supply belts, maximizing the fulfillment of customer production demands and optimizing the factory layout.
    • The PCB positioning platform is driven by a servo motor, which allows for movement along the X, Y, and Z axes and rotation within a 0–360° angle range, providing faster and more precise response.
    Vertical Plug-in Machine (1)

    Intelligent Track Conveyor Board Delivery System

    • All vertical insertion machines can realize automatic or manual board placement functions.
    • The automatic board placement function allows for the timely transfer of PCBs based on the production status, reducing waiting time.
    Vertical Plug-in Machine (2)

    Fast Insertion Speed with Stable Operation

    • 0.3 seconds per piece, using Panasonic AC servo drive, offering high speed, low noise, and stable motion.
    • The robust and reliable frame structure easily overcomes the torque generated by the high-speed motion of the servo motor, resulting in low machine noise, high stability, and significantly increased durability.
    Vertical Plug-in Machine (3)

    Mechanical Part

    Machine Model MD-6800
    Insertion Speed 22,000 points per hour (theoretical speed) Noise 75 dB
    Insertion Direction 0-360 degrees, increment of 1 degree Calibration Method Machine Vision System
    Pin Pitch 2.5/5.0mm or (2.5/3.5/5.0mm) or 2.5/5.0/7.5/10.0mm Drive System AC Servo / AC Motor
    PCB Size Maximum size: 400mm x 350mm
    Minimum size: 50mm x 50mm    		 Software Format Excel document format. USB interface input
    PCB Thickness 0.79-2.36mm Programming Mode Manual programming, offline programming
    PCB Loading Height 900士20mm Control System Chinese user interface (Windows system control platform) LCD display
    Component Specifications Standard: Maximum component height 20mm, maximum diameter 10mm. (Customizable to maximum height 22.5mm, maximum diameter 13mm) Control System Automatic
    Component Types Standard vertical taped packaged electronic components
    such as capacitors, transistors, and triodes    		 PCB Loading Direction Left to right or right to left (optional)
    Lead Cutting Length 1.5±0.25mm Component Density High-density insertion method
    Insertion Angle 15-35 degrees Automatic Feed Replenishment Self-developed automatic replenishment function
    Power Supply 220V AC (single-phase), 50/60Hz Feeding Configuration 10/20 stations
    Power Consumption 1.5kW (energy-efficient) Machine Dimension（L*W*H） 1990mm*1800mm*1550mm
    Operating Air Pressure 0.6MPA Machine Weight Approx. 1500KG
    Air Flow Rate 0.3 cubic meters per minute Feed/Lead Cutting High-speed solenoid valve, base lift and rotation servo motor, one-way cutting, fast speed, low noise
    Environmental Conditions 5-25°C User Interface Various parameter settings can replace mechanical adjustments, program creation and editing are simple and easy to understand, reducing the operator training time.

    Frequently Asked Questions

    What is the theoretical insertion speed of the MD-6800 machine?
    The MD-6800 vertical plug-in machine has a theoretical insertion speed of 22,000 points per hour, operating at approximately 0.3 seconds per piece.
    Can the insertion gripper configuration be customized?
    Yes. The machine supports a flexible setup and can be configured with multiple insertion grippers, various gripper types, and corresponding material supply belts to meet your specific production layout and requirements.
    What sizes and thicknesses of PCBs are supported?
    The machine supports a maximum PCB size of 400mm x 350mm and a minimum size of 50mm x 50mm, with a compatible PCB thickness range of 0.79mm to 2.36mm.
    What types of electronic components can the machine insert?
    It is designed for standard vertical taped packaged electronic components, including capacitors, transistors, triodes, and other similar components.
    What drive system is used for positioning and movement?
    The PCB positioning platform is driven by a Panasonic AC servo motor, enabling movement along the X, Y, and Z axes, and rotation within a 0–360° angle range for high speed and precision.
    Does the machine support automatic board placement?
    Yes, it features an intelligent track conveyor board delivery system that supports both manual and automatic board placement. The automatic function transfers PCBs based on real-time production status to minimize waiting times.