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High-Precision PCB AOI Machine by China Suppliers - Advanced Factory Technology for Defect Detection
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3 PCB AOI Machine MDAOI-1250.jpg
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High-Precision PCB AOI Machine by China Suppliers - Advanced Factory Technology for Defect Detection

Introducing our advanced circuit defect detection system, specifically designed for rigid PCB boards after etching. This innovative solution, manufactured in China, incorporates multiple intelligent modules such as automatic loading and unloading, adjustable upper and lower light sources, and sophisticated Gerber file/photo comparison detection. It also features defect coding and marking, as well as an intelligent repair station, making it an ideal choice for manufacturers and suppliers seeking efficiency, This cutting-edge equipment guarantees zero missed detection of critical defects, greatly enhancing production accuracy and efficiency. With the capability to replace six manual inspection positions, a single operator can efficiently manage multiple devices simultaneously. This ensures a highly productive and intelligent manufacturing process at your factory. Embrace the future of PCB inspection with our state-of-the-art technology that stands out among China’s top suppliers
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    Product Detail

    Dual Mode Selection: Gerber File Comparison and Photo Comparison

    1. Gerber File Comparison Mode: Supports direct import of Gerber files, utilizing proprietary parsing and AI deep learning for intelligent comparison. The process is easy to operate and quickly mastered.
    2. Photo Comparison Mode: Allows users to take photos and independently set comparison templates. It supports manual positioning and the ability to mask non-detection areas, providing flexibility to adjust the inspection strictness based on actual settings.
    PCB AOI（Automated Optical Inspection）Machine (1)

    Perfect for Aluminum, Single-Sided, Fiberglass, Acrylic, and All Types of Flat Rigid Substrates

    Independently Select Top and Bottom Light Sources Based on Material Characteristics. The system automatically detects the substrate size and calculates the optimal parameters for image capture, ensuring the best results. It also provides real-time defect detection and comparison with the template.

    PCB AOI（Automated Optical Inspection）Machine (2)

    Share Defect Data with Intelligent Repair Station for Fast Defect Location

    Each device is equipped with an intelligent repair station, sharing defect location data in real-time. Repair technicians can quickly locate defects through coding and on-screen displays, ensuring efficient and precise repairs.

    PCB AOI（Automated Optical Inspection）Machine (3)

    Mechanical Part

    Machine Name PCB AOI Machine PCB AOI Machine (Dual 16K Camera Version)
    Machine Model MDAOI-7050 MDAOI-1250 MDAOI-1500 MDAOI-7050-C2 MDAOI-1250-C2 MDAOI-1500-C2
    Detection Range Maximum size: 700mm*530mm
    Minimum size: 300mm*180mm    		 Maximum size: 1250mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 1500mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 700mm*530mm
    Minimum size: 300mm*180mm    		 Maximum size: 1250mm*530mm
    Minimum size: 600mm*180mm    		 Maximum size: 1500mm*530mm
    Minimum size: 600mm*180mm
    Customizable Size The board feeding width can be expanded up to 600mm (Customization)
    Scanning Efficiency 6-10 tablets per minute
    (Related to the size and complexity of the PCB template)
    Minimum Line Width Of Detection 0.2mm 0.15mm
    Minimum Line Distance Detection 0.2mm 0.15mm
    Camera Parameter 16K HD cameras Dual 16K HD cameras
    Inspection Defect Types Open circuit, short circuit, nick, protrusion, circuit twist, pinhole, line too thick, line too thin
    Inspection Method Comparison with master image and AI Image Comparison
    Master File Types Gerber File, Acquired Image
    X/Y Platform Driver Screw and AC servo motor drive, PCB fixed, Camera moves in XY direction
    Defect Labeling Method Automatic coding, defect data synchronized with the repair station
    Loading and Unloading Method Automatic loading and unloading
    Light A.O.I Dedicated line-scanning illuminant (Equipped with both top and bottom light sources.)
    Operation System Microsoft Windows 10 64 bit
    Power Supply Two-phase, Three-wire AC220V 3.5KW
    Air Supply 0.5MPA-0.7MPA
    Machine Dimension (L*W*H) 2420mm*2000mm
    *1725mm    		 3530mm*2000mm
    *1725mm    		 4620mm*2000mm
    *1725mm    		 2420mm*2000mm
    *1725mm    		 3530mm*2000mm
    *1725mm    		 4620mm*2000mm
    *1725mm
    Machine Weight 1000KG 1200KG 1400KG 1000KG 1200KG 1400KG

    Frequently Asked Questions

    What comparison modes are available on the PCB AOI Machine?
    The machine features a Dual Mode Selection: Gerber File Comparison Mode (which supports direct import of Gerber files using proprietary parsing and AI deep learning) and Photo Comparison Mode (which allows manual positioning, setting comparison templates, and masking non-detection areas).
    Which rigid substrates are compatible with this inspection system?
    It is perfect for aluminum, single-sided, fiberglass, acrylic, and all types of flat rigid substrates. The system can independently select top and bottom light sources based on the material characteristics.
    How does the intelligent repair station integrate with the AOI machine?
    Each AOI device is connected to an intelligent repair station that shares defect location data in real-time. Repair technicians can quickly locate defects using coding and on-screen displays for high-precision repairs.
    What types of defects can the PCB AOI Machine detect?
    The machine is designed to inspect and detect open circuits, short circuits, nicks, protrusions, circuit twists, pinholes, lines that are too thick, and lines that are too thin.
    What is the scanning efficiency of the machine?
    The system delivers a scanning efficiency of 6-10 tablets per minute. The exact speed depends on the size and complexity of the PCB template being inspected.
    What is the minimum detection capability for line width and distance?
    For standard models (MDAOI-7050/1250/1500), the minimum line width and distance detection is 0.2mm. For the Dual 16K Camera Version (MDAOI-7050/1250/1500-C2), the minimum capability is 0.15mm.