High-Precision Vertical Plug-in Machine from China Suppliers and Factory for PCB Component Insertion
Flexible Setup of Insertion Gripper Quantity and Position
- 1 Our vertical insertion machine can be configured with multiple insertion grippers and a variety of gripper types according to the customer's actual production needs.
- 2 It also allows for the configuration and setting of a corresponding number of material supply belts, maximizing the fulfillment of customer production demands and optimizing the factory layout.
- 3 The PCB positioning platform is driven by a servo motor, which allows for movement along the X, Y, and Z axes and rotation within a 0–360° angle range, providing faster and more precise response.
Intelligent Track Conveyor Board Delivery System
- 1 All vertical insertion machines can realize automatic or manual board placement functions.
- 2 The automatic board placement function allows for the timely transfer of PCBs based on the production status, reducing waiting time.
Fast Insertion Speed with Stable Operation
- 1 0.3 seconds per piece, using Panasonic AC servo drive, offering high speed, low noise, and stable motion.
- 2 The robust and reliable frame structure easily overcomes the torque generated by the high-speed motion of the servo motor, resulting in low machine noise, high stability, and significantly increased durability.
Mechanical Part
| Machine Model | MD-6800 | ||
| Insertion Speed | 22,000 points per hour (theoretical speed) | Noise | 75 dB |
| Insertion Direction | 0-360 degrees, increment of 1 degree | Calibration Method | Machine Vision System |
| Pin Pitch | 2.5/5.0mm or (2.5/3.5/5.0mm) or 2.5/5.0/7.5/10.0mm | Drive System | AC Servo / AC Motor |
| PCB Size | Maximum size: 400mm x 350mm Minimum size: 50mm x 50mm |
Software Format | Excel document format. USB interface input |
| PCB Thickness | 0.79-2.36mm | Programming Mode | Manual programming, offline programming |
| PCB Loading Height | 900士20mm | Control System | Chinese user interface (Windows system control platform) LCD display |
| Component Specifications | Standard: Maximum component height 20mm, maximum diameter 10mm. (Customizable to maximum height 22.5mm, maximum diameter 13mm) | Control System | Automatic |
| Component Types | Standard vertical taped packaged electronic components such as capacitors, transistors, and triodes | PCB Loading Direction | Left to right or right to left (optional) |
| Lead Cutting Length | 1.5±0.25mm | Component Density | High-density insertion method |
| Insertion Angle | 15-35 degrees | Automatic Feed Replenishment | Self-developed automatic replenishment function |
| Power Supply | 220V AC (single-phase), 50/60Hz | Feeding Configuration | 10/20 stations |
| Power Consumption | 1.5kW (energy-efficient) | Machine Dimension（L*W*H） | 1990mm*1800mm*1550mm |
| Operating Air Pressure | 0.6MPA | Machine Weight | Approx. 1500KG |
| Air Flow Rate | 0.3 cubic meters per minute | Feed/Lead Cutting | High-speed solenoid valve, base lift and rotation servo motor, one-way cutting, fast speed, low noise |
| Environmental Conditions | 5-25°C | User Interface | Various parameter settings can replace mechanical adjustments, program creation and editing are simple and easy to understand, reducing the operator training time. |
Frequently Asked Questions
Q: What is the insertion speed of the MD-6800 Vertical Plug-in Machine?
The MD-6800 features a theoretical insertion speed of 22,000 points per hour, averaging approximately 0.3 seconds per piece. This high-speed performance is driven by a Panasonic AC servo system.
Q: What size and thickness of PCBs can this machine handle?
It supports a maximum PCB size of 400mm x 350mm and a minimum size of 50mm x 50mm. The compatible PCB thickness range is between 0.79mm and 2.36mm.
Q: What types of components are compatible with the vertical insertion machine?
The machine is designed for standard vertical taped packaged electronic components, including capacitors, transistors, and triodes. The standard maximum component height is 20mm with a maximum diameter of 10mm (customizable up to 22.5mm height and 13mm diameter).
Q: How is the PCB positioning and board delivery managed?
The PCB positioning platform is driven by a precise AC servo motor moving along the X, Y, and Z axes with a 0–360° rotation range. Additionally, the intelligent track conveyor system supports both automatic and manual board placement to optimize workflow.
Q: What are the programming and control system specifications?
The system operates on a Windows control platform with a Chinese user interface and LCD display. It supports both manual and offline programming, allowing data input in Excel document formats via a USB interface.
Q: What are the power and air requirements for operation?
The machine requires a single-phase 220V AC (50/60Hz) power supply with an energy-efficient power consumption of 1.5kW. It also requires an operating air pressure of 0.6MPA and an air flow rate of 0.3 cubic meters per minute.