Horizontal One-piece Plug-in Machine
Fast Feeding System
The feeding mechanism and insertion gripper on our horizontal plug-in machine are strategically positioned horizontally above the PCB, allowing for smooth and efficient component handling. By utilizing the rapid movement of chain clips, the system facilitates fast and accurate feeding, which reduces production cycle time significantly and boosts overall production efficiency.
Flexible and Precise Motion PCB Fixation Platform
The fixed PCB platform can move along the X, Y, and Z axes and also rotate within a 360° range along the Z axis.
The industrial-grade high-definition camera and self-developed visual calibration software form a vision system, which quickly and automatically corrects the deviation between the PCB hole positions and the coordinates entered in the programming. This ensures precise insertion and greatly improves programming efficiency.
Component Lead Bending Function and Missing Component Detection
After inserting electronic components onto the PCB, specific tooling can be customized according to customer requirements to bend the component leads in any direction.
In the case of missing components, the system can detect the missing part and is equipped with a re-insertion function.
Mechanical Part
| Machine Model | MD-6900 | ||
| Insertion Speed | 24,000 pieces per unit | Power Supply | 220V, AC (single-phase), 50/60Hz, 2.0KVA |
| Insertion Defects | Less than 1000 PPM | Power Consumption | 1.6KW (energy-efficient) |
| Insertion Direction | 0-360 degrees, increment of 1 degree | Operating Air Pressure | 0.6-0.8MPA (Operating air pressure) |
| Pin Pitch | 5.0-20mm, specially for jumper wire 5.0-25mm | Air Consumption | 0.2 cubic meters per minute (Air flow rate) |
| PCB Size | Minimum size: 100mm x 100mm, Maximum size: 330mm x 300mm (larger sizes can be customized) |
Ambient Temperature | 5-25°C (Operating temperature) |
| PCB Thickness | 0.79-2.36mm | Noise | 60 dB (Noise level) |
| Component Specifications | Maximum body length: 16mm Maximum body diameter: 5mm Lead diameter: 0.6mm |
Hole Position Calibration Method | Machine Vision System, multi-point MARK visual calibration |
| Component Types | Horizontal tape-packaged components such as resistors, diodes, transistors, fuses, capacitors, etc., and jumper wire reel feed independently | Drive System | AC Servo, AC Motor |
| Lead Cutting Length | 1.2-2.2mm (adjustable) | Data Input Method | USB interface input (Excel document format) |
| Lead Bending Angle | 0-35 degrees (adjustable) | Control System | Chinese user interface (Windows system control platform) |
| Number of Feed Stations | 10 stations / 20 stations (optional) | Component Density | 1mm spacing between component bodies, distance between SMD components and holes must be no less than 3mm |
| Machine Dimension（L*W*H） | 1700 x 2320 x 1593mm (10 stations) 1700 x 2820 x 1593mm (20 stations) |
Worktable Operation Mode | XY axis direction |
| Feed Station Size | 500 x 1000 x 1410mm (10 stations) | PCB Conveying Method | Fully automatic (left to right or right to left) |
| Machine Weight | 1700KG | ||