MeiDing Company Celebrates the Successful Launch of a Fully Automated, High-Efficiency Four-Line Production Line for Another Client

Flexible and Diverse Feeding Systems to Meet Customized Production Needs

The feeding system of this four-line production line is capable of providing personalized solutions according to the specifications and requirements of various products. The line supports multiple component packaging methods such as bulk, tape, tube, and tray, and can be customized with multiple feeding systems to meet different production needs. The custom component insertion machines, equipped with tailor-made grippers and feeding systems, are able to handle a variety of non-standard components, ensuring an efficient and flexible production process.

Moreover, the embedded design of the feeding system occupies minimal external space, improving equipment integration and saving factory space. By designing multiple feeding stations and enabling synchronous feeding, the production line maximizes the client’s production capacity and further optimizes the factory layout.

Precision Insertion and Intelligent Detection to Ensure High-Quality Products

To ensure the accuracy of component insertion, the production line is equipped with an advanced vision calibration system and automatic detection functions. The custom component insertion machines use industrial-grade high-definition cameras and proprietary vision calibration software, achieving an accuracy of ±0.02mm, ensuring precise alignment of component leads with PCB holes. The system also automatically detects component polarity to prevent incorrect insertion and performs automatic re-insertion when missing components are detected, ensuring a stable and high-quality production process.

The MD-6900 horizontal inline insertion machine’s fast feeding system further shortens production cycles. The rapid movement of the chain clips ensures accurate and fast component feeding, greatly improving production efficiency.

Efficient and Stable Four-Line Production Model to Boost Productivity

The fully integrated four-line production line, consisting of 2 custom component insertion machines, 1 vertical insertion machine, and 1 MD-6900 horizontal inline insertion machine, achieves higher production speed and stability. Each machine uses Panasonic AC servo drive technology to ensure high-speed, low-noise, and low-vibration stable operation, which enhances production efficiency.

The vertical insertion machine achieves a component insertion speed of 0.3 seconds per unit, while the MD-6900 horizontal inline insertion machine’s efficient feeding system significantly shortens production cycles. The PCB positioning platform can not only move precisely along the X, Y, and Z axes but can also rotate within a 360° range to accommodate different insertion angles, further improving equipment adaptability and production flexibility.

Conclusion

The successful implementation of this four-line production line marks another breakthrough for our company in the field of automated and intelligent production. With this highly integrated solution, the client can achieve efficient and precise production processes while maximizing productivity and optimizing resource allocation. Our company will continue to be committed to providing clients with more precise, efficient, and intelligent automation production solutions, driving continuous innovation and technological advancement in the electronic manufacturing industry.