PCB Mchine

PCB AOI（Automated Optical Inspection）Machine

Designed specifically for detecting circuit defects on various rigid PCB boards after etching, this system integrates multiple intelligent modules, including automatic loading and unloading, selectable upper and lower light sources, Gerber file/photo comparison detection, defect coding and marking, and an intelligent repair station.

The equipment ensures zero missed detection of serious defects, significantly improving production accuracy and efficiency. One machine can replace six manual inspection positions, and a single operator can manage multiple devices simultaneously, enabling highly efficient and intelligent production.

product details

product description

Dual Mode Selection: Gerber File Comparison and Photo Comparison

1. Gerber File Comparison Mode: Supports direct import of Gerber files, utilizing proprietary parsing and AI deep learning for intelligent comparison. The process is easy to operate and quickly mastered.

2. Photo Comparison Mode: Allows users to take photos and independently set comparison templates. It supports manual positioning and the ability to mask non-detection areas, providing flexibility to adjust the inspection strictness based on actual settings.

PCB AOI（Automated Optical Inspection）Machine (1)

PCB AOI（Automated Optical Inspection）Machine (2)

Perfect for Aluminum, Single-Sided, Fiberglass, Acrylic, and All Types of Flat Rigid Substrates

Independently Select Top and Bottom Light Sources Based on Material CharacteristicsThe system automatically detects the substrate size and calculates the optimal parameters for image capture, ensuring the best results. It also provides real-time defect detection and comparison with the template.

Share Defect Data with Intelligent Repair Station for Fast Defect Location

Each device is equipped with an intelligent repair station, sharing defect location data in real-time. Repair technicians can quickly locate defects through coding and on-screen displays, ensuring efficient and precise repairs.

PCB AOI（Automated Optical Inspection）Machine (3)

Mechanical Part

Machine Name	PCB AOI Machine			PCB AOI Machine(Dual 16K Camera Version)
Machine Model	MDAOI-7050	MDAOI-1250	MDAOI-1500	MDAOI-7050-C2	MDAOI-1250-C2	MDAOI-1500-C2
Detection Range	Maximum size:700mm530mm Minimum size:300mm180mm	Maximum size:1250mm530mm Minimum size:600mm180mm	Maximum size:1500mm530mm Minimum size:600mm180mm	Maximum size:700mm530mm Minimum size:300mm180mm	Maximum size:1250mm530mm Minimum size:600mm180mm	Maximum size:1500mm530mm Minimum size:600mm180mm
Customizable Size	The board feeding width can be expanded up to 600mm(Customization)
Scanning Efficiency	6-10 tablets per minute (Related to the size and complexity of the PCB template)
Minimum Line Width Of Detection	0.2mm			0.15mm
Minimum Line Distance Detection	0.2mm			0.15mm
Camera Parameter	16K HD cameras			Dual 16K HD cameras
Inspection Defect Types	Open circuit、short circuit、nick、protrusion、circuit wist、pinhole、line too thick、line too thin
Inspection Method	Comparison with master image and AI Image Comparison
Master File Types	Gerber File、Acquired Image
X/Y Platform Driver	Screw and AC servo motor drive, PCB fixed, Camera moves in XY direction
Defect Labeling Method	Automatic coding, defect data synchronized with the repair station
Loading and Unloading Method	Automatic loading and unloading
Light	A.O.I Dedicated line-scanning illuminant（Equipped with both top and bottom light sources.）
Operation System	Microsoft Windows 10 64 bit
Power Supply	Two-phase, Three-wire AC220V 3.5KW
Air Supply	0.5MPA-0.7MPA
Machine Dimension（LWH）	2420mm2000mm 1725mm	3530mm2000mm 1725mm	4620mm2000mm 1725mm	2420mm2000mm 1725mm	3530mm2000mm 1725mm	4620mm2000mm 1725mm
Machine Weight	1000KG	1200KG	1400KG	1000KG	1200KG	1400KG