Vertical Plug-in Machine from China Suppliers - High-Speed PCB Insertion Factory for Standard Components
Flexible Setup of Insertion Gripper Quantity and Position
- Our vertical insertion machine can be configured with multiple insertion grippers and a variety of gripper types according to the customer's actual production needs.
- It also allows for the configuration and setting of a corresponding number of material supply belts, maximizing the fulfillment of customer production demands and optimizing the factory layout.
- The PCB positioning platform is driven by a servo motor, which allows for movement along the X, Y, and Z axes and rotation within a 0–360° angle range, providing faster and more precise response.
Intelligent Track Conveyor Board Delivery System
- All vertical insertion machines can realize automatic or manual board placement functions.
- The automatic board placement function allows for the timely transfer of PCBs based on the production status, reducing waiting time.
Fast Insertion Speed with Stable Operation
- 0.3 seconds per piece, using Panasonic AC servo drive, offering high speed, low noise, and stable motion.
- The robust and reliable frame structure easily overcomes the torque generated by the high-speed motion of the servo motor, resulting in low machine noise, high stability, and significantly increased durability.
Mechanical Part
| Machine Model | MD-6800 | ||
| Insertion Speed | 22,000 points per hour (theoretical speed) | Noise | 75 dB |
| Insertion Direction | 0-360 degrees, increment of 1 degree | Calibration Method | Machine Vision System |
| Pin Pitch | 2.5/5.0mm or (2.5/3.5/5.0mm) or 2.5/5.0/7.5/10.0mm | Drive System | AC Servo / AC Motor |
| PCB Size | Maximum size: 400mm x 350mm Minimum size: 50mm x 50mm |
Software Format | Excel document format. USB interface input |
| PCB Thickness | 0.79-2.36mm | Programming Mode | Manual programming, offline programming |
| PCB Loading Height | 900士20mm | Control System | Chinese user interface (Windows system control platform) LCD display |
| Component Specifications | Standard: Maximum component height 20mm, maximum diameter 10mm. (Customizable to maximum height 22.5mm, maximum diameter 13mm) | Control System | Automatic |
| Component Types | Standard vertical taped packaged electronic components such as capacitors, transistors, and triodes |
PCB Loading Direction | Left to right or right to left (optional) |
| Lead Cutting Length | 1.5±0.25mm | Component Density | High-density insertion method |
| Insertion Angle | 15-35 degrees | Automatic Feed Replenishment | Self-developed automatic replenishment function |
| Power Supply | 220V AC (single-phase), 50/60Hz | Feeding Configuration | 10/20 stations |
| Power Consumption | 1.5kW (energy-efficient) | Machine Dimension（L*W*H） | 1990mm*1800mm*1550mm |
| Operating Air Pressure | 0.6MPA | Machine Weight | Approx. 1500KG |
| Air Flow Rate | 0.3 cubic meters per minute | Feed/Lead Cutting | High-speed solenoid valve, base lift and rotation servo motor, one-way cutting, fast speed, low noise |
| Environmental Conditions | 5-25°C | User Interface | Various parameter settings can replace mechanical adjustments, program creation and editing are simple and easy to understand, reducing the operator training time. |
Frequently Asked Questions (FAQ)
What is the insertion speed and motion drive system of the machine?
The MD-6800 vertical insertion machine features a theoretical speed of 22,000 points per hour (approximately 0.3 seconds per piece). It is driven by a Panasonic AC servo drive system, which ensures high speed, low noise, and stable motion.
What are the compatible PCB dimensions and thicknesses?
The machine accommodates a maximum PCB size of 400mm x 350mm and a minimum size of 50mm x 50mm. The compatible PCB thickness range is between 0.79mm and 2.36mm.
What types of electronic components can the vertical plug-in machine process?
It supports standard vertical taped packaged electronic components such as capacitors, transistors, and triodes. The standard specifications support a maximum component height of 20mm and a maximum diameter of 10mm (customizable up to 22.5mm height and 13mm diameter).
How does the PCB positioning platform operate?
The positioning platform is driven by a servo motor that enables movement across the X, Y, and Z axes. It also supports a rotation range of 0 to 360 degrees in increments of 1 degree, delivering fast and highly precise responses.
What programming modes and software formats are supported?
The system supports both manual and offline programming modes. Data can be imported via a USB interface using standard Excel document formats, managed through a Windows-based control platform with a Chinese user interface and LCD display.
How does the board delivery system handle PCB transfers?
The system features an intelligent track conveyor that supports both manual and automatic board placement. The automatic function dynamically transfers PCBs based on real-time production status to minimize operator waiting time.